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Connecting rod

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474: 31: 97: 422: 343: 193: 1123: 457:). Another solution is to use master-and-slave connecting rods, where the master rod also includes one or more ring pins which are connected to the big ends of slave rods on other cylinders. A drawback of master-slave rods is that the stroke lengths of all slave pistons not located 180° from the master piston will always be slightly longer than that of the master piston, which increases vibration in V engines. 176: 487: 1127: 39: 751:
Because of the findings at Ephesus and Gerasa the invention of the crank and connecting rod system has had to be redated from the 13th to the 6th c; now the Hierapolis relief takes it back another three centuries, which confirms that water-powered stone saw mills were indeed in use when it change the
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experimental airplane engine developed for World War II. This engine consisted of six banks of cylinders, each with four cylinders per bank. Each "layer" of six cylinders used one master connecting rod, with the other five cylinders using slave rods. Approximately 300 test engines were built, however
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Failure of a connecting rod, often called "throwing a rod", often forces the broken rod through the side of the crankcase and thereby renders the engine irreparable. Common causes of connecting rod failure are tensile failure from high engine speeds, the impact force when the piston hits a valve (due
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A common arrangement for the big-end bearing is for the fork rod to have a single wide bearing sleeve that spans the whole width of the rod, including the central gap. The blade rod then runs, not directly on the crankpin, but on the outside of this sleeve. This causes the two rods to oscillate back
279:, in order to avoid the need for a pumped lubrication system. Connecting rods with rolling element bearings are typically a one piece design where the crankshaft must be pressed together through them, rather than a two piece design that can be bolted around the journal of a one piece crankshaft. 149:
described a machine which incorporated the connecting rod with a crankshaft to pump water as part of a water-raising machine, though the device was more complex than typical crank and connecting rod designs. There is also documentation of cranks with connecting rods in the sketch books of
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typically use master-and-slave connecting rods, whereby one piston (the uppermost piston in the animation), has a master rod with a direct attachment to the crankshaft. The remaining pistons pin their connecting rods' attachments to rings around the edge of the master rod.
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The amount of sideways force is proportional to the angle of the connecting rod, therefore longer connecting rods will reduce the amount of sideways force and engine wear. However, the maximum length of a connecting rod is constrained by the engine block size; the
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and forth (instead of rotating relative to each other), which reduces the forces on the bearing and the surface speed. However the bearing movement also becomes reciprocating rather than continuously rotating, which is a more difficult problem for lubrication.
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The materials used for connecting rods widely vary, including carbon steel, iron base sintered metal, micro-alloyed steel, spheroidized graphite cast iron. In mass-produced automotive engines, the connecting rods are most usually made of
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However, that al-Jazari did not entirely grasp the meaning of the crank for joining reciprocating with rotary motion is shown by his extraordinarily complex pump powered through a cog-wheel mounted eccentrically on its
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Typically there is a pinhole bored through the bearing on the big end of the connecting rod so that lubricating oil squirts out onto the thrust side of the cylinder wall to lubricate the travel of the pistons and
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aircraft engines. For each pair of cylinders, a "fork" rod is split in two at the big end and the "blade" rod from the opposing cylinder is thinned to fit into this gap in the fork. This arrangement removes the
449:, have little space available for many connecting rod journals on a limited length of crankshaft. The simplest solution, as used in most road car engines, is for each pair of cylinders to share a 453:, but this reduces the size of the rod bearings and means that matching (i.e. opposite) cylinders in the different banks are slightly offset along the crankshaft axis (which creates a 1859: 70:
of the piston into the rotation of the crankshaft. The connecting rod is required to transmit the compressive and tensile forces from the piston. In its most common form, in an
1190: 236:). On smaller steam locomotives, the connecting rods are usually of rectangular cross-section, however marine-type rods of circular cross-section have occasionally been used. 209:(the first steam engine) used chain drive instead of a connecting rod, since the piston only produced force in one direction. However, most steam engines after this are 290:
A connecting rod can rotate at both ends, so that the angle between the connecting rod and the piston can change as the rod moves up and down and rotates around the
267:(also called 'piston pin' or 'wrist pin' in the U.S.), which allows for rotation between the connecting rod and the piston. Typically, the big end connects to the 213:, therefore the force is produced in both directions, leading to the use of a connecting rod. The typical arrangement uses a large sliding bearing block called a 733: 77:
The predecessor to the connecting rod is a mechanic linkage used by water mills to convert rotating motion of the water wheel into reciprocating motion.
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and connecting rod mechanism of these machines converted the rotary motion of the waterwheel into the linear movement of the saw blades.
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to a valvetrain problem), rod bearing failure (usually due to a lubrication problem), or incorrect installation of the connecting rod.
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A connecting rod for an internal combustion engine consists of the 'big end', 'rod' and 'small end'. The small end attaches to the
2768: 2680: 696:. Woodhead Publishing in materials The science and technology of materials in automotive engines. Elsevier Science. p. 207. 568: 504: 30: 2819: 2739: 2574: 2383: 1375: 508: 859: 2027: 1672: 2413: 2403: 1256: 921:. Pitman's Technical Primer Series. London: The Locomotive Publishing Co. Ltd. pp. 74–78 – via Google Books. 660: 2607: 2471: 2452: 2443: 2327: 1939: 1882: 590: 206: 2809: 2221: 1199: 81: 71: 1073: 497: 2814: 2773: 2762: 2319: 1808: 1722: 1667: 1619: 1527: 2547: 2479: 1803: 1644: 1353: 1021: 837: 119: 217:
with the hinge between the piston and connecting rod placed outside the cylinder, requiring a seal around the
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plus the connecting rod length must not result in the piston travelling past the top of the engine block.
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During each rotation of the crankshaft, a connecting rod is often subject to large and repetitive forces:
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Connecting rod that initially failed through fatigue, then further damaged from impact with the crankshaft
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Steam locomotive connecting rod (between the piston and the rear wheel; the largest rod visible)
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to wear into an oval shape. This significantly reduces engine performance, since the circular
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as the piston moves upwards. These forces are proportional to the engine speed (RPM) squared.
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A Relief of a Water-powered Stone Saw Mill on a Sarcophagus at Hierapolis and its Implication
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One of the most complicated examples of master-and-slave connecting rods is the 24-cylinder
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with twin connecting rods (almost vertical) between the horizontal beam and the flywheel
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An early documentation of the design occurred sometime between 1174 and 1206 AD in the
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can be used for cheaper, lower performance applications such as motor scooters.
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L’exposition « Les Premières Villes de l’ouest Â», en quelques mots…
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Fork-and-blade rods, also known as "split big-end rods", have been used on
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The sideways force exerted on the piston through the connecting rod by the
122:. An early example of this linkage has been found at the late 3rd century 2277: 1771: 1767: 1639: 1370: 1295: 1261: 753: 327: 268: 142: 17: 1798: 1682: 511: in this section. Unsourced material may be challenged and removed. 312: 151: 127: 74:, it allows pivoting on the piston end and rotation on the shaft end. 891:
The Victorian Steam Locomotive: Its Design & Development 1804-1879
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Typical aluminium rod (left), oil drip rod (centre), steel rod (right)
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that is caused when cylinder pairs are offset along the crankshaft.
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are unable to properly seal against the oval-shaped cylinder walls.
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to reduce friction; however some smaller engines may instead use a
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Piston engine component which connects the piston to the crankshaft
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A History of the American Locomotive: Its Development, 1830-1880
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in Roman Asia (modern Turkey) and the 6th century saw mills at
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A connecting rod crank has been found in the Celtic Oppida at
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The Science and Technology of Materials in Automotive Engines
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Notable engines to use fork-and-blade rods include the
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due to the angle between the piston and the crankpin,
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is a more expensive option which reduces the weight.
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Ritti, Tullia; Grewe, Klaus; Kessener, Paul (2007).
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New York: Dover Publications. p. 185. 918:Steam Locomotive Construction and Maintenance 8: 50:, also called a 'con rod', is the part of a 810:Islam and Science, Medicine, and Technology 259:Connecting rod and piston from a car engine 2509: 2448: 2135: 1917: 1860: 1846: 1838: 1191: 1177: 1169: 1048:"How to eliminate connecting rod failures" 814:, The Rosen Publishing Group, p. 41, 972:"Causes of Failure With a Connecting Rod" 888:Dempsey, G.D.; Clark, D. Kinnear (2015). 527:Learn how and when to remove this message 1257:Crankcase ventilation system (PCV valve) 958: 915:Ahrons, E.L. (1921). Neale, R.E. (ed.). 2735:Glossary of steam locomotive components 601: 567:two-stroke Diesel engines, and various 1100:"Emerson Bearing Extreme Applications" 770: 760: 413:Operating principle of a radial engine 1074:"Probable Cause of Most Rod Failures" 997:"What does it mean to "throw a rod"?" 842:Medieval Technology and Social Change 465:the engine did not reach production. 130:in Asia Minor (modern Turkey) and at 7: 1022:"Preventing Connecting Rod Failures" 806:Sally Ganchy; Sarah Gancher (2009), 509:adding citations to reliable sources 427:Master-slave rods in the 1916–1918 358:as the piston moves downwards, and 2587:National Museum of Scotland engine 2069: 844:. Oxford: At the Clarendon Press. 667:. 22 November 2019. Archived from 66:, the connecting rod converts the 25: 2769:List of steam technology patents 485: 420: 406: 191: 174: 1359:Overhead valve (pushrod) layout 720:Steam Automobile Vol. 13, No. 3 496:needs additional citations for 145:(modern Turkey), when inventor 2754:Murdoch's model steam carriage 2740:History of steam road vehicles 610:"Connecting Rods and Bearings" 1: 2681:Murray's Hypocycloidal Engine 749:. Vol. 20. p. 161. 2404:Return connecting rod engine 318:Other materials include T6- 311:of metal, rather than being 2328:Condensing steam locomotive 932:White, John H. 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2380: 2377: 2375: 2372: 2370: 2367: 2366: 2364: 2360: 2354: 2351: 2349: 2346: 2344: 2341: 2339: 2336: 2334: 2331: 2329: 2326: 2325: 2323: 2321: 2317: 2311: 2308: 2306: 2303: 2301: 2298: 2297: 2295: 2293: 2289: 2279: 2276: 2274: 2271: 2269: 2266: 2265: 2263: 2259: 2253: 2250: 2248: 2245: 2243: 2240: 2238: 2235: 2233: 2230: 2228: 2225: 2223: 2220: 2219: 2217: 2215: 2211: 2205: 2202: 2200: 2197: 2195: 2192: 2191: 2189: 2187: 2183: 2177: 2174: 2172: 2169: 2167: 2164: 2162: 2159: 2157: 2154: 2152: 2149: 2147: 2144: 2143: 2141: 2137: 2134: 2132: 2128: 2122: 2119: 2117: 2114: 2112: 2111:Rotative beam 2109: 2107: 2104: 2102: 2099: 2097: 2094: 2092: 2089: 2088:hypocycloidal 2086: 2083: 2081: 2078: 2076: 2073: 2071: 2068: 2066: 2063: 2061: 2058: 2056: 2053: 2052: 2050: 2048: 2044: 2034: 2031: 2029: 2026: 2024: 2021: 2019: 2016: 2014: 2011: 2009: 2006: 2004: 2001: 1999: 1996: 1994: 1991: 1989: 1986: 1984: 1981: 1980: 1978: 1976: 1972: 1966: 1963: 1961: 1958: 1956: 1953: 1951: 1948: 1946: 1943: 1941: 1938: 1934: 1931: 1930: 1929: 1926: 1925: 1923: 1919: 1916: 1914: 1910: 1904: 1901: 1899: 1896: 1894: 1891: 1889: 1886: 1884: 1881: 1880: 1878: 1874: 1870: 1869:Steam engines 1863: 1858: 1856: 1851: 1849: 1844: 1843: 1840: 1828: 1825: 1823: 1820: 1819: 1816: 1810: 1807: 1805: 1802: 1800: 1797: 1795: 1792: 1790: 1787: 1786: 1784: 1780: 1773: 1769: 1765: 1762: 1760: 1757: 1755: 1752: 1750: 1747: 1746: 1744: 1740: 1734: 1731: 1729: 1726: 1724: 1721: 1719: 1716: 1715: 1712: 1711:Water cooling 1709: 1707: 1704: 1703: 1701: 1699: 1695: 1689: 1688:Oxygen sensor 1686: 1684: 1681: 1679: 1676: 1674: 1671: 1669: 1666: 1664: 1661: 1660: 1658: 1656: 1652: 1646: 1643: 1641: 1638: 1636: 1633: 1631: 1628: 1626: 1623: 1621: 1618: 1616: 1613: 1611: 1608: 1607: 1605: 1603:Intake system 1601: 1595: 1594:Starter motor 1592: 1590: 1587: 1585: 1582: 1580: 1577: 1576: 1574: 1568: 1562: 1559: 1558: 1556: 1550: 1544: 1541: 1539: 1536: 1534: 1533:Ignition coil 1531: 1529: 1526: 1524: 1521: 1519: 1516: 1514: 1511: 1509: 1506: 1505: 1503: 1501: 1497: 1491: 1488: 1486: 1483: 1481: 1478: 1476: 1473: 1471: 1468: 1466: 1465:Petrol engine 1463: 1461: 1460:Diesel engine 1458: 1457: 1455: 1451: 1445: 1442: 1440: 1437: 1435: 1432: 1430: 1427: 1425: 1424:Blowoff valve 1422: 1421: 1419: 1417: 1413: 1407: 1404: 1402: 1399: 1397: 1394: 1392: 1389: 1387: 1384: 1382: 1379: 1377: 1374: 1372: 1369: 1367: 1364: 1363: 1360: 1357: 1355: 1352: 1350: 1347: 1346: 1344: 1342: 1341:Cylinder head 1337: 1333: 1327: 1324: 1322: 1319: 1317: 1314: 1312: 1309: 1307: 1304: 1302: 1299: 1297: 1294: 1292: 1289: 1286: 1282: 1278: 1275: 1273: 1270: 1268: 1265: 1263: 1260: 1258: 1255: 1253: 1250: 1248: 1245: 1243: 1240: 1238: 1235: 1233: 1232:Balance shaft 1230: 1229: 1227: 1222: 1218: 1214: 1212: 1205: 1201: 1194: 1189: 1187: 1182: 1180: 1175: 1174: 1171: 1154: 1150: 1144: 1141: 1130:on 2014-04-13 1129: 1125: 1119: 1116: 1105: 1101: 1095: 1092: 1080:. 1 June 1999 1079: 1075: 1069: 1066: 1053: 1049: 1043: 1040: 1027: 1023: 1017: 1014: 1002: 998: 992: 989: 977: 973: 967: 964: 960: 959:Yamagata 2005 955: 952: 947: 945:9780486238180 941: 937: 936: 928: 925: 920: 919: 911: 908: 903: 897: 893: 892: 884: 881: 870:on 2008-01-28 869: 865: 861: 855: 852: 848: 843: 839: 833: 831: 827: 823: 817: 812: 811: 802: 799: 794: 790: 784: 781: 776: 764: 757: 755: 748: 741: 738: 735: 730: 727: 722: 721: 713: 710: 705: 699: 695: 694: 686: 683: 670: 666: 662: 656: 653: 641: 637: 631: 628: 615: 611: 605: 602: 596: 592: 589: 587: 584: 582: 579: 578: 574: 572: 570: 566: 562: 557: 553: 551: 546: 542: 531: 528: 520: 510: 506: 500: 499: 494:This section 492: 488: 483: 482: 475: 468: 466: 463: 458: 456: 452: 451:crank journal 448: 443: 440: 430: 423: 409: 397: 395: 393: 392:stroke length 387: 385: 381: 377: 370:Cylinder wear 369: 367: 363: 361: 357: 353: 344: 337: 335: 333: 329: 325: 321: 316: 314: 310: 306: 297: 295: 293: 288: 286: 280: 278: 274: 273:plain bearing 270: 266: 257: 250: 248: 246: 242: 237: 235: 231: 227: 222: 220: 216: 212: 211:double-acting 208: 194: 183: 177: 166:Steam engines 165: 163: 161: 157: 153: 148: 144: 143:Artuqid State 139: 137: 133: 129: 125: 121: 117: 112: 110: 102: 98: 91: 89: 87: 86:steam engines 83: 78: 75: 73: 69: 65: 61: 57: 53: 52:piston engine 49: 40: 32: 19: 2774:Modern steam 2761: 2746: 2708:Porter-Allen 2687: 2621: 2548: 2528: 2485: 2419:Safety valve 2348:"Pickle-pot" 2242:Thimble tube 1718:Electric fan 1518:Coil-on-plug 1444:Turbocharger 1439:Supercharger 1311:Main bearing 1301:Firing order 1291:Displacement 1246: 1237:Block heater 1221:Engine block 1209:Part of the 1208: 1158:26 September 1156:. Retrieved 1152: 1143: 1132:. Retrieved 1128:the original 1118: 1107:. Retrieved 1103: 1094: 1084:21 September 1082:. Retrieved 1077: 1068: 1058:21 September 1056:. Retrieved 1051: 1042: 1032:21 September 1030:. Retrieved 1025: 1016: 1005:. Retrieved 1003:. April 1990 1000: 991: 981:21 September 979:. Retrieved 975: 966: 954: 934: 927: 917: 910: 890: 883: 872:. Retrieved 868:the original 863: 854: 845: 841: 809: 801: 783: 750: 746: 740: 729: 719: 712: 692: 685: 673:. Retrieved 669:the original 664: 655: 643:. Retrieved 639: 630: 618:. Retrieved 613: 604: 558: 554: 538: 523: 514: 503:Please help 498:verification 495: 459: 444: 437: 388: 384:piston rings 373: 364: 352:shear forces 349: 317: 301: 289: 285:piston rings 281: 262: 238: 223: 204: 140: 113: 106: 79: 76: 47: 45: 2505:Watt engine 2305:Oscillating 2261:Boiler feed 2106:Plate chain 2085:Tusi couple 1998:Walschaerts 1883:Atmospheric 1742:Lubrication 1706:Air cooling 1523:Distributor 1475:Fuel filter 1453:Fuel system 1434:Intercooler 1401:Timing belt 1391:Head gasket 1321:Piston ring 961:, p. 7 517:August 2022 447:V12 engines 315:or forged. 265:gudgeon pin 245:pitman arms 182:Beam engine 2804:Categories 2714:Ljungström 2700:High-speed 2593:Lap Engine 2549:Resolution 2453:Precursors 2338:Kirchweger 2300:Locomotive 2247:Three-drum 2227:Field-tube 2194:Locomotive 2176:Lancashire 2096:Link chain 2080:Crankshaft 2047:Mechanisms 1975:Valve gear 1794:Power band 1754:Oil filter 1728:Thermostat 1673:EGT sensor 1635:MAF sensor 1630:MAP sensor 1615:Air filter 1579:Alternator 1538:Spark plug 1470:Carburetor 1396:Rocker arm 1336:Valvetrain 1267:Crankshaft 1211:Automobile 1134:2014-07-11 1109:2016-02-05 1007:2016-02-05 874:2016-02-05 597:References 429:Renault 8G 376:crankshaft 292:crankshaft 234:piston rod 219:piston rod 60:crankshaft 2745:Cugnot's 2688:Salamanca 2389:Hydrolock 2374:Crosshead 2320:Condenser 2156:Egg-ended 1528:Glow plug 1490:Fuel tank 1485:Fuel pump 1252:Crankcase 773:ignored ( 763:cite book 675:21 August 645:21 August 620:21 August 581:Hydrolock 380:cylinders 332:Cast iron 298:Materials 215:crosshead 205:The 1712 160:Pisanello 147:Al-Jazari 103:schematic 2728:See also 2654:Compound 2529:Old Bess 2369:Blowback 2292:Cylinder 2278:Injector 2237:Stirling 2232:Sentinel 2146:Haystack 2060:Cataract 2033:Southern 2023:Caprotti 1898:Compound 1827:Category 1772:Dry sump 1768:Wet sump 1759:Oil pump 1723:Radiator 1640:Throttle 1500:Ignition 1371:Camshaft 1296:Flywheel 1277:Cylinder 1262:Crankpin 1001:Car Talk 840:(1962). 754:Ausonius 575:See also 328:Titanium 322:or T651- 271:using a 269:crankpin 118:used by 18:Main rod 2444:History 2353:Surface 2171:Cornish 2131:Boilers 2013:Corliss 1950:Corliss 1933:D slide 1903:Uniflow 1893:Cornish 1799:Redline 1683:Muffler 1584:Battery 1508:Magneto 1124:"Image" 723:. SACA. 152:Taccola 128:Ephesus 92:Origins 58:to the 2756:(1784) 2750:(1769) 2716:(1908) 2710:(1862) 2691:(1812) 2683:(1805) 2673:Murray 2664:(1803) 2643:(1804) 2637:(1803) 2631:(1803) 2625:(1801) 2595:(1788) 2589:(1786) 2583:(1785) 2577:(1783) 2571:(1782) 2552:(1781) 2544:(1779) 2538:(1778) 2532:(1777) 2524:(1768) 2496:(1795) 2490:(1760) 2482:(1725) 2463:(1698) 2429:Stroke 2394:Piston 2379:Cutoff 2252:Yarrow 2204:Launch 2199:Scotch 1960:Sleeve 1955:Poppet 1940:Piston 1921:Valves 1913:Valves 1822:Portal 1610:Airbox 1589:Dynamo 1316:Piston 1306:Stroke 1285:layout 1213:series 942:  898:  818:  700:  541:V-twin 309:billet 132:Gerasa 84:or on 56:piston 2362:Other 2166:Flued 2151:Wagon 2075:Crank 2018:Lentz 2008:Baker 2003:Allan 1928:Slide 1782:Other 1406:Valve 1376:Chest 847:axle. 305:steel 224:In a 154:from 136:crank 109:Paule 64:crank 2514:Beam 2055:Beam 1965:Bash 1945:Drop 1888:Watt 1764:Sump 1281:bank 1242:Bore 1160:2019 1086:2019 1060:2019 1034:2019 983:2019 940:ISBN 896:ISBN 816:ISBN 775:help 698:ISBN 677:2022 647:2022 622:2022 313:cast 2333:Jet 2161:Box 1993:Joy 1983:Gab 1749:Oil 1338:and 1223:and 565:EMD 545:V12 507:by 247:). 239:On 2806:: 1770:, 1283:, 1151:. 1102:. 1076:. 1050:. 1024:. 999:. 974:. 862:. 829:^ 791:. 767:: 765:}} 761:{{ 663:. 638:. 612:. 294:. 287:. 221:. 162:. 88:. 46:A 1861:e 1854:t 1847:v 1774:) 1766:( 1287:) 1279:( 1192:e 1185:t 1178:v 1162:. 1137:. 1112:. 1088:. 1062:. 1036:. 1010:. 985:. 877:. 795:. 777:) 706:. 679:. 649:. 624:. 530:) 524:( 519:) 515:( 501:. 20:)

Index

Main rod


piston engine
piston
crankshaft
crank
reciprocating motion
internal combustion engine
internal combustion engines
steam engines

Hierapolis sawmill
Paule
mechanical linkage
Roman-era watermills
Hierapolis sawmill
Ephesus
Gerasa
crank
Artuqid State
Al-Jazari
Taccola
Renaissance Italy
Pisanello

Beam engine

Newcomen atmospheric engine
double-acting

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