Knowledge (XXG)

Alternator (automotive)

Source ๐Ÿ“

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disconnected, no current reaches the field windings and the alternator will not generate power. Some warning indicator circuits are equipped with a resistor in parallel with the lamp that permit excitation current to flow if the warning lamp burns out. The driver should check that the warning indicator is on when the engine is stopped; otherwise, there might not be any indication of a failure of the belt which may also drive the cooling
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each end, and the airflow is semi-radial, entering axially and leaving radially outwards. The stator windings now consist of a dense central band where the iron core and copper windings are tightly packed, and end bands where the windings are more exposed for better heat transfer. The closer core spacing from the rotor improves magnetic efficiency. The smaller, enclosed fans produce less noise, particularly at higher machine speeds.
388: 239: 138:(There was a switch on the ignition coils to use a battery instead, which could be helpful when starting in cold weather, but Ford neither provided a battery nor did it encourage the use of one before it introduced an electric starter in 1919. The owner would have to install the battery themselves and charge it externally.) 134:, which generates high voltage directly.) Since such a magneto system only depended on the engine's motion to generate current, it could even be used when starting a manually cranked engine, provided the crank was pulled sharply, so that the magneto would produce enough current for the coils to make good sparks. 504:
and others, one may operate as a generator and feed the other as a motor, providing an electromechanical path for some of the engine power to flow to the wheels. These motor/generators have considerably more powerful electronic devices for their control than the automotive alternator described above.
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systems, which achieve an efficiency around 60%. Larger permanent magnet electric machines (that can operate as motors or alternators) can achieve today much higher efficiencies. Pellegrino et al., for instance, propose not particularly expensive designs that show ample regions in which efficiency is
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Efficiency of automotive alternators is limited by fan cooling loss, bearing loss, iron loss, copper loss, and the voltage drop in the diode bridges. Efficiency reduces dramatically at high speeds mainly due to fan resistance. At medium speeds efficiency of today's alternators is 70โ€“80%. This betters
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feeds the field current from the alternator main output equalizing the voltage across the warning indicator which goes off. The wire supplying the field current is often referred to as the "exciter" wire. The drawback of this arrangement is that if the warning lamp burns out or the "exciter" wire is
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Modern vehicles now use the compact alternator layout. This is electrically and magnetically similar, but has improved air cooling. Better cooling permits more power from a smaller machine. The casing has distinctive radial vent slots at each end and now encloses the fan. Two fans are used, one at
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The Model T incorporated its magneto into the engine flywheel. The first Model Ts used the magneto solely for the trembler coil ignition. Beginning with the 1915 model year, Ford added electric headlights, also powered by the magneto. The magneto circuit was strictly AC, with no battery included.
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alternator may need only 2-3 A of field current. The field current is supplied to the rotor windings by slip rings. The low current and relatively smooth slip rings ensure greater reliability and longer life than that obtained by a DC generator with its commutator and higher current being passed
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which operates by modulating the small field current to produce a constant voltage at the battery terminals. Early designs (c.1960sโ€“1970s) used a discrete device mounted elsewhere in the vehicle. Intermediate designs (c.1970sโ€“1990s) incorporated the voltage regulator into the alternator housing.
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Alternator regulators are also simpler than those for generators. Generator regulators require a cutout relay to isolate the output coils (the armature) from the battery at low speed; that isolation is provided by the alternator rectifier diodes. Also, most generator regulators include a current
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Starting in the 1919 model year, Ford upgraded the Model T to include an electric starter, which was standard for some models and optional for others. This starter installation also included a battery, charged by a conventional dynamo, and the lights were now powered by the battery. However, the
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Typical passenger vehicle and light truck alternators use Lundahl or 'claw-pole' field construction. This uses a shaped iron core on the rotor to produce a multi-pole field from a single coil winding. The poles of the rotor look like fingers of two hands interlocked with each other. The coil is
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Despite their names, both 'DC generators' (or 'dynamos') and 'alternators' initially produce alternating current. In a so-called 'DC generator', this AC current is generated in the rotating armature, and then converted to DC by the commutator and brushes. In an 'alternator', the AC current is
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Brushless versions of these type alternators are also common in larger machinery such as highway trucks and earthmoving machinery. With two oversized shaft bearings as the only wearing parts, these can provide extremely long and reliable service, even exceeding the engine overhaul intervals.
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replace the separate alternator and starter motor with one or more combined motor/generator(s) that start the internal combustion engine, provide some or all of the mechanical power to the wheels, and charge a large storage battery. When more than one motor/generator is present, as in the
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In recent years, alternator regulators are linked to the vehicle's computer system and various factors including air temperature obtained from the intake air temperature sensor, battery temperature sensor and engine load are evaluated in adjusting the voltage supplied by the alternator.
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Cut-away of an alternator, showing the claw-pole construction; two of the wedge-shaped field poles, alternating N and S, are visible in the centre and the stationary armature winding is visible at the top and bottom of the opening. The belt and pulley at the right-hand end drives the
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and other electrical systems. Very large alternators used on buses, heavy equipment or emergency vehicles may produce 300 A. Semi-trucks usually have alternators which output 140 A. Very large alternators may be water-cooled or oil-cooled.
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mounted axially inside this and field current is supplied by slip rings and carbon brushes. These alternators have their field and stator windings cooled by axial airflow, produced by an external fan attached to the drive belt pulley.
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supplies the "charge" warning indicator and is earthed via the regulator (which is why the indicator is on when the ignition is on but the engine is not running). Once the engine is running and the alternator is generating power, a
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G. Pellegrino, A. Vagati, P. Guglielmi, "Performance Comparison Between Surface-Mounted and Interior PM Motor Drives for Electric Vehicle Application" IEEE Transactions on industrial electronics, vol 59, No 2, February 2012 pag.
351:. Typical passenger car and light truck alternators are rated around 50โ€“70 A, though higher ratings are becoming more common, especially as there is more load on the vehicle's electrical system with 85:, to power radio equipment on specialist vehicles. After the war, other vehicles with high electrical demands โ€” such as ambulances and radio taxis โ€” could also be fitted with optional alternators. 69:
gradually replaced the dynamo. This was encouraged by the increasing electrical power required for cars in this period, with increasing loads from larger headlamps, electric wipers,
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above 96%. Large AC generators used in power stations run at carefully controlled speeds and have no constraints on size or weight. They have very high efficiencies as high as 98%.
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excitation current, which is a small fraction of the current carried by the brushes of a DC generator, which carry the generator's entire output
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flywheel magneto still powered the ignition, and since models without the starter had no battery, they continued to use magneto-powered lights.
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winding is used and the pole-pieces of the rotor are shaped (claw-pole). Automotive alternators are usually
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Modern designs do away with the voltage regulator altogether; voltage regulation is now a function of the
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The field windings are supplied with power from the battery via the ignition switch and regulator. A
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The claw pole design produces an AC waveform that is more efficiently rectified than a sine wave.
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Older automobiles with minimal lighting may have had an alternator capable of producing only 30
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generated in the stationary stator, and then is converted to DC by the rectifiers (diodes).
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The modern type of vehicle alternators were first used in military applications during
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Alternators were first introduced as standard equipment on a production car by the
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very small high-performance permanent magnet alternators, such as those used for
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Devices in automobiles to charge the battery and power the electrical system
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The windings of a 3 phase alternator may be connected using either the
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which generated low-voltage alternating current that was supplied to
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have several advantages over direct-current generators (
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Another Chrysler "first" ... the amazing new alternator
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rectifiers became widely available and affordable, the
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limiter; alternators are inherently current-limited.
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To provide direct current with low 53:Until the 1960s, automobiles used DC 7: 706: 694: 414:adding citations to reliable sources 14: 304:Automotive alternators require a 179:(Or completely brushless designs) 161:Lighter, cheaper, and more rugged 118:Some early automobiles, like the 23:Alternator (silver) mounted on a 386: 96:in 1960, several years ahead of 958:Overhead valve (pushrod) layout 741:Automotive Handbook 8th Edition 1: 108:Magnetos in early automobiles 1457:Automotive charging circuits 650:Model T Ford Club of America 632:Model T Ford Club of America 614:Model T Ford Club of America 596:Model T Ford Club of America 575:Valiant promotional brochure 550:"Alternators and Generators" 429:"Alternator" automotive 292:) connection regime set-up. 1475: 799:Internal combustion engine 171:, having greatly extended 111: 1416: 1267:Diesel particulate filter 1219:Idle air control actuator 1160:Engine control unit (ECU) 805: 273:Larger vehicles may have 198:) is required to convert 73:, and other accessories. 1332:Viscous fan (fan clutch) 1244:Throttle position sensor 953:Overhead camshaft layout 671:. 1993. pp. 770โ€“1. 493:Hybrid electric vehicles 871:Core plug (freeze plug) 357:electric power steering 146:Advantages over dynamos 263: 244: 27: 1452:Electrical generators 568:"Valiant by Chrysler" 318:through its brushes. 261: 241: 22: 1112:Compression ignition 628:"Encyclopedia: 1919" 592:"Encyclopedia: 1915" 498:Hybrid Synergy Drive 410:improve this section 157:). Alternators are: 90:Chrysler Corporation 1262:Catalytic converter 665:Automotive Handbook 523:Fitted For Wireless 311:engine control unit 71:heated rear windows 1388:Knocking / pinging 980:Combustion chamber 739:Horst Bauer (ed.) 709:, pp. 771โ€“772 264: 262:Compact alternator 245: 36:electric generator 28: 1434: 1433: 1403:Stratified charge 1170:Electrical system 1152:Engine management 985:Compression ratio 925:Starter ring gear 824:rotating assembly 749:978-0-8376-1686-5 490: 489: 482: 464: 306:voltage regulator 1464: 1277:Exhaust manifold 1142:Spark plug wires 1028:Boost controller 1015:Forced induction 792: 785: 778: 769: 762: 758: 752: 737: 731: 730: 728: 727: 722:windstuffnow.com 716: 710: 704: 698: 692: 683: 682: 667:(3rd ed.). 660: 654: 653: 642: 636: 635: 624: 618: 617: 606: 600: 599: 588: 582: 581: 572: 564: 558: 557: 546: 526: 519: 485: 478: 474: 471: 465: 463: 422: 390: 382: 371:bicycle lighting 353:air conditioning 323:parallel circuit 300:Field regulation 132:ignition magneto 57:generators with 1474: 1473: 1467: 1466: 1465: 1463: 1462: 1461: 1437: 1436: 1435: 1430: 1412: 1408:Top dead centre 1376: 1336: 1291: 1248: 1197: 1171: 1164: 1153: 1146: 1093: 1047: 1009: 965:Tappet / lifter 948:Flathead layout 938: 929: 823: 814: 801: 796: 766: 765: 759: 755: 738: 734: 725: 723: 718: 717: 713: 707:Bosch & 3rd 705: 701: 695:Bosch & 3rd 693: 686: 679: 662: 661: 657: 644: 643: 639: 626: 625: 621: 608: 607: 603: 590: 589: 585: 570: 566: 565: 561: 548: 547: 540: 535: 530: 529: 520: 516: 511: 486: 475: 469: 466: 423: 421: 407: 391: 380: 378:Hybrid vehicles 366: 345: 302: 236: 148: 116: 110: 79: 38:used in modern 17: 12: 11: 5: 1472: 1471: 1468: 1460: 1459: 1454: 1449: 1439: 1438: 1432: 1431: 1429: 1428: 1423: 1417: 1414: 1413: 1411: 1410: 1405: 1400: 1395: 1390: 1384: 1382: 1378: 1377: 1375: 1374: 1360: 1355: 1350: 1344: 1342: 1338: 1337: 1335: 1334: 1329: 1324: 1319: 1313: 1312: 1307: 1301: 1299: 1297:Cooling system 1293: 1292: 1290: 1289: 1284: 1279: 1274: 1269: 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1100: 1096: 1090: 1087: 1085: 1082: 1080: 1077: 1075: 1072: 1070: 1067: 1065: 1064:Petrol engine 1062: 1060: 1059:Diesel engine 1057: 1056: 1054: 1050: 1044: 1041: 1039: 1036: 1034: 1031: 1029: 1026: 1024: 1023:Blowoff valve 1021: 1020: 1018: 1016: 1012: 1006: 1003: 1001: 998: 996: 993: 991: 988: 986: 983: 981: 978: 976: 973: 971: 968: 966: 963: 962: 959: 956: 954: 951: 949: 946: 945: 943: 941: 940:Cylinder head 936: 932: 926: 923: 921: 918: 916: 913: 911: 908: 906: 903: 901: 898: 896: 893: 891: 888: 885: 881: 877: 874: 872: 869: 867: 864: 862: 859: 857: 854: 852: 849: 847: 844: 842: 839: 837: 834: 832: 831:Balance shaft 829: 828: 826: 821: 817: 813: 811: 804: 800: 793: 788: 786: 781: 779: 774: 773: 770: 757: 754: 750: 746: 742: 736: 733: 721: 715: 712: 708: 703: 700: 697:, p. 771 696: 691: 689: 685: 680: 678:0-8376-0330-7 674: 670: 666: 659: 656: 651: 647: 641: 638: 633: 629: 623: 620: 615: 611: 605: 602: 597: 593: 587: 584: 580: 576: 569: 563: 560: 555: 551: 545: 543: 539: 532: 524: 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Index


V8 engine
electric generator
automobiles
battery
engine
dynamo
commutators
silicon-diode
alternator
heated rear windows
World War II
Chrysler Corporation
Valiant
Ford
General Motors
Dynamo
Ford Model T
magneto
trembler coils
ignition magneto
Alternators
dynamos
slip rings
brush
commutator
DC
rectifiers
diode bridge
AC

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