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Electrometallurgy

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112: 370: 214: 22: 233:. For steel production, this method uses an inert anode (Carbon, Platinum, Iridium or Chromium-based alloy) and places iron ore in the cathode. The electrochemical reaction in this Molten Oxide cell can reach up to 1600 °C, a temperature that melts iron ore and electrolyte oxide. Then the molten iron ore decompose following this reaction. 392:
In electrorefining, decarburization process happened in electrochemical cell that composed of inert electrode, slag and steel. During the process, current passing through the cell and made slag and steel melted. Oxygen ion from slag decompose and oxidize carbon on steel and to form CO. That
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D.R., George C. Marshall Space Flight Center Marshall Space Flight Center, AL 35812, National Aeronautics and Space Administration Washington, DC 20546-0001 Curreri, P.A. Ethridge, E.C. Hudson, S.B. Miller, T.Y. Grugel, R.N. Sen, S. Sadoway.
138:. Electrolysis can be used as a final refining stage in pyrometallurgical metal production (electrorefining) and it is also used for reduction of a metal from an aqueous metal salt solution produced by hydrometallurgy (electrowinning). 951:
is come from the slag, based on the reaction above, beside producing CO gas, this method also producing pure silicon (depending on the slag). The benefit of this direct decarburization process is it does not produce
943: 358:. Moreover, if the electricity to run such cells comes from renewable sources, this process may have zero emissions. This technology also can be implemented for producing Nickel, Chromium, and Ferrochromium. 647: 521: 346: 791: 678: 1084: 1088: 350:
The electrolysis reaction will produce molten pure iron as a main product and oxygen as its by-product. Because this process does not add coke in the process, no CO
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operations. The electrolysis can be done on a molten metal oxide (smelt electrolysis) which is used for example to produce aluminium from aluminium oxide via the
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The purpose of this method is to reduce carbon content from steel. This process is suitable for secondary steelmaking industry which recycling steel
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Process Demonstration For Lunar In Situ Resource Utilization--Molten Oxide Electrolysis (MSFC Independent Research and Development Project No. 5-81)
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Allanore, Antoine; Ortiz, Luis A; Sadoway, Donald R (2011-04-19), Neelameggham, Neale R.; Belt, Cynthia K.; Jolly, Mark; Reddy, Ramana G. (eds.),
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that uses electrical energy to produce metals by electrolysis. It is usually the last stage in metal production and is therefore preceded by
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by electrodeposition is included in this category, or sometimes electrowinning, or a separate category depending on application.
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that has variety of carbon content in their feedstock. This method aim to replace current conventional method that utilizing
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Currently Massachusetts-based Boston Metal company is in a process to scale up this technology to an industrial level.
135: 1320: 1177:"Molten Oxide Electrolysis for Iron Production: Identification of Key Process Parameters for Largescale Development" 147: 76: 382: 355: 58: 1325: 1264: 1115: 973: 385:(BOF) to reduce carbon content of iron by blowing oxygen to make it react with carbon and forming CO 111: 1296: 1176: 1157: 1078: 651: 393:
decarburizing reaction is occurred in three steps as follow. (ads) means adsorbed intermediate
83: 1288: 1280: 1192: 1149: 1141: 1066: 1040: 1030: 989: 169: 1029:. Djokić, Stojan S., Grgur, Branimir N., 1965-. New York: Kluwer Academic/Plenum Publishers. 1272: 1184: 1131: 1123: 981: 197: 187: 213: 165: 131: 1268: 1119: 369: 181: 175: 159: 127: 1314: 1300: 1252: 230: 1161: 222: 154: 226: 21: 1276: 1188: 985: 1103: 123: 1284: 1145: 1070: 1044: 39: 1292: 1153: 1024: 1136: 1127: 1104:"A new anode material for oxygen evolution in molten oxide electrolysis" 225:
in steelmaking is utilizing electrons as the reducing agent instead of
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Electrometallurgy is the field concerned with the processes of metal
1183:, Hoboken, NJ, USA: John Wiley & Sons, Inc., pp. 121–129, 938:{\displaystyle {\ce {C{}+1/2SiO2<=>CO_{(g)}{}+1/2Si_{(}l)}}} 378: 368: 110: 1251:
Judge, William D.; Paeng, Jaesuk; Azimi, Gisele (October 2022).
642:{\displaystyle {\ce {C(O_{(ads)}^{-})<=>C(O_{(ads)}^{})}}} 1220: 516:{\displaystyle {\ce {O2- + C <=> C(O^{-}_{(ads)}) +e-}}} 15: 1102:
Allanore, Antoine; Yin, Lan; Sadoway, Donald R. (May 2013).
1253:"Electrorefining for direct decarburization of molten iron" 796:
The total reaction from this cell is following this scheme
931: 895: 834: 779: 714: 631: 341:{\displaystyle {\ce {Fe2O3(l) + e- -> Fe(l) + O2(g)}}} 323: 266: 253: 786:{\displaystyle {\ce {C(O_{(ads)}^{})<=>CO_{(}g)}}} 43: 980:, John Wiley & Sons, Ltd, pp. 523–557, 2016, 903: 858: 814: 742: 587: 446: 804: 687: 654: 530: 402: 241: 190:, the removal of material from a metallic workpiece 178:, the deposition of a layer of one metal on another 956:but CO which is not considered as greenhouse gas. 937: 785: 672: 641: 515: 340: 150:. There are seven categories of these processes: 866: 865: 848: 847: 750: 749: 732: 731: 595: 594: 577: 576: 454: 453: 436: 435: 978:Physical Chemistry of Metallurgical Processes 8: 1083:: CS1 maint: multiple names: authors list ( 1023:Popov, K. I. (Konstantin Ivanovich) (2002). 48:introducing citations to additional sources 1087:) CS1 maint: numeric names: authors list ( 1135: 930: 918: 917: 898: 894: 882: 881: 867: 860: 859: 857: 849: 842: 840: 839: 837: 833: 828: 809: 805: 803: 778: 766: 765: 751: 744: 743: 741: 733: 726: 724: 723: 721: 713: 701: 700: 692: 688: 686: 663: 655: 653: 630: 618: 617: 609: 596: 589: 588: 586: 578: 571: 569: 568: 566: 556: 544: 543: 535: 531: 529: 506: 489: 477: 476: 468: 455: 448: 447: 445: 437: 430: 428: 427: 425: 413: 408: 403: 401: 326: 322: 317: 299: 287: 269: 265: 260: 252: 247: 242: 240: 1026:Fundamental aspects of electrometallurgy 212: 38:Relevant discussion may be found on the 965: 841: 725: 570: 429: 1076: 365:Direct Decarburization Electrorefining 196:, industrially known to Knowledge as 7: 1246: 1244: 1242: 1240: 1215: 1213: 1018: 1016: 1014: 1012: 1010: 162:, the extraction of metal from ores 115:Anodized titanium (detail) - a.jpg 14: 1221:"Decarbonizing Steel Production" 31:relies largely or entirely on a 20: 373:Direct Decarburization Reaction 168:, the purification of metals. 926: 919: 889: 883: 868: 843: 774: 767: 752: 727: 717: 708: 702: 693: 634: 625: 619: 610: 597: 572: 562: 551: 545: 536: 495: 484: 478: 469: 456: 431: 354:gas is produced. So no direct 333: 327: 306: 300: 293: 276: 270: 1: 673:{\displaystyle {\ce {+ e-}}} 1347: 1277:10.1038/s41563-021-01106-z 1189:10.1002/9781118061886.ch12 986:10.1002/9781119078326.ch12 209:Molten Oxide Electrolysis 1331:Metallurgical processes 356:greenhouse gas emission 170:Metal powder production 1181:Energy Technology 2011 939: 787: 674: 643: 517: 374: 342: 218: 116: 940: 788: 675: 644: 518: 372: 343: 216: 114: 802: 685: 652: 528: 400: 383:Basic Oxygen Furnace 239: 136:Hall-Hérault process 44:improve this article 1269:2022NatMa..21.1130J 1128:10.1038/nature12134 1120:2013Natur.497..353A 974:"Electrometallurgy" 933: 897: 854: 836: 781: 738: 716: 633: 583: 561: 494: 442: 418: 325: 268: 255: 229:as in conventional 59:"Electrometallurgy" 1321:Chemical processes 935: 913: 912: 877: 873: 824: 823: 783: 761: 757: 696: 670: 639: 613: 602: 539: 513: 472: 461: 404: 375: 338: 313: 256: 243: 219: 132:hydrometallurgical 117: 1263:(10): 1130–1136. 1198:978-1-118-06188-6 1114:(7449): 353–356. 995:978-1-119-07832-6 925: 916: 911: 888: 880: 875: 827: 822: 808: 773: 764: 759: 707: 699: 691: 662: 624: 616: 608: 604: 550: 542: 534: 505: 483: 475: 467: 463: 424: 407: 332: 316: 305: 298: 286: 275: 259: 246: 148:electrodeposition 128:pyrometallurgical 120:Electrometallurgy 109: 108: 94: 1338: 1305: 1304: 1257:Nature Materials 1248: 1235: 1234: 1232: 1231: 1217: 1208: 1207: 1206: 1205: 1172: 1166: 1165: 1139: 1099: 1093: 1092: 1082: 1074: 1055: 1049: 1048: 1020: 1005: 1004: 1003: 1002: 970: 944: 942: 941: 936: 934: 932: 929: 923: 922: 914: 904: 899: 896: 893: 892: 886: 878: 876: 874: 872: 871: 864: 856: 855: 853: 846: 838: 835: 832: 825: 815: 810: 806: 792: 790: 789: 784: 782: 780: 777: 771: 770: 762: 760: 758: 756: 755: 748: 740: 739: 737: 730: 722: 720: 715: 712: 711: 705: 697: 689: 679: 677: 676: 671: 669: 668: 667: 660: 648: 646: 645: 640: 638: 637: 632: 629: 628: 622: 614: 606: 605: 603: 601: 600: 593: 585: 584: 582: 575: 567: 565: 560: 555: 554: 548: 540: 532: 522: 520: 519: 514: 512: 511: 510: 503: 498: 493: 488: 487: 481: 473: 465: 464: 462: 460: 459: 452: 444: 443: 441: 434: 426: 422: 417: 412: 405: 347: 345: 344: 339: 337: 336: 330: 324: 321: 314: 309: 303: 296: 292: 291: 284: 279: 273: 267: 264: 257: 254: 251: 244: 198:chemical milling 188:Electropolishing 104: 101: 95: 93: 52: 24: 16: 1346: 1345: 1341: 1340: 1339: 1337: 1336: 1335: 1311: 1310: 1309: 1308: 1250: 1249: 1238: 1229: 1227: 1219: 1218: 1211: 1203: 1201: 1199: 1174: 1173: 1169: 1101: 1100: 1096: 1075: 1057: 1056: 1052: 1037: 1022: 1021: 1008: 1000: 998: 996: 972: 971: 967: 962: 955: 950: 800: 799: 683: 682: 659: 650: 649: 526: 525: 502: 398: 397: 388: 367: 353: 283: 237: 236: 211: 206: 204:Research trends 166:Electrorefining 144: 122:is a method in 105: 99: 96: 53: 51: 37: 25: 12: 11: 5: 1344: 1342: 1334: 1333: 1328: 1323: 1313: 1312: 1307: 1306: 1236: 1209: 1197: 1167: 1094: 1050: 1035: 1006: 994: 964: 963: 961: 958: 953: 948: 928: 921: 910: 907: 902: 891: 885: 870: 863: 852: 845: 831: 821: 818: 813: 794: 793: 776: 769: 754: 747: 736: 729: 719: 710: 704: 695: 680: 666: 658: 636: 627: 621: 612: 599: 592: 581: 574: 564: 559: 553: 547: 538: 523: 509: 501: 497: 492: 486: 480: 471: 458: 451: 440: 433: 421: 416: 411: 386: 366: 363: 351: 335: 329: 320: 312: 308: 302: 295: 290: 282: 278: 272: 263: 250: 210: 207: 205: 202: 201: 200: 191: 185: 182:Electroforming 179: 176:Electroplating 173: 163: 160:Electrowinning 157: 143: 140: 107: 106: 42:. Please help 28: 26: 19: 13: 10: 9: 6: 4: 3: 2: 1343: 1332: 1329: 1327: 1324: 1322: 1319: 1318: 1316: 1302: 1298: 1294: 1290: 1286: 1282: 1278: 1274: 1270: 1266: 1262: 1258: 1254: 1247: 1245: 1243: 1241: 1237: 1226: 1222: 1216: 1214: 1210: 1200: 1194: 1190: 1186: 1182: 1178: 1171: 1168: 1163: 1159: 1155: 1151: 1147: 1143: 1138: 1133: 1129: 1125: 1121: 1117: 1113: 1109: 1105: 1098: 1095: 1090: 1086: 1080: 1072: 1068: 1064: 1063: 1054: 1051: 1046: 1042: 1038: 1036:0-306-47564-2 1032: 1028: 1027: 1019: 1017: 1015: 1013: 1011: 1007: 997: 991: 987: 983: 979: 975: 969: 966: 959: 957: 945: 908: 905: 900: 861: 850: 829: 819: 816: 811: 797: 745: 734: 681: 664: 656: 590: 579: 557: 524: 507: 499: 490: 449: 438: 419: 414: 409: 396: 395: 394: 390: 384: 380: 371: 364: 362: 359: 357: 348: 318: 310: 288: 280: 261: 248: 234: 232: 231:blast furnace 228: 224: 221:Molten Oxide 215: 208: 203: 199: 195: 192: 189: 186: 183: 180: 177: 174: 171: 167: 164: 161: 158: 156: 153: 152: 151: 149: 141: 139: 137: 133: 129: 125: 121: 113: 103: 100:February 2019 92: 89: 85: 82: 78: 75: 71: 68: 64: 61: –  60: 56: 55:Find sources: 49: 45: 41: 35: 34: 33:single source 29:This article 27: 23: 18: 17: 1326:Electrolysis 1260: 1256: 1228:. Retrieved 1225:Boston Metal 1224: 1202:, retrieved 1180: 1170: 1137:1721.1/82073 1111: 1107: 1097: 1061: 1053: 1025: 999:, retrieved 977: 968: 946: 798: 795: 391: 376: 360: 349: 235: 223:Electrolysis 220: 155:Electrolysis 145: 119: 118: 97: 87: 80: 73: 66: 54: 30: 217:MOE scheme 1315:Categories 1230:2022-11-22 1204:2022-11-22 1001:2020-09-24 960:References 124:metallurgy 70:newspapers 1301:237947963 1285:1476-4660 1146:1476-4687 1079:cite book 1071:703646739 869:⇀ 862:− 851:− 844:↽ 753:⇀ 746:− 735:− 728:↽ 665:− 598:⇀ 591:− 580:− 573:↽ 558:− 508:− 491:− 457:⇀ 450:− 439:− 432:↽ 415:− 294:⟶ 289:− 142:Processes 40:talk page 1293:34580434 1154:23657254 1045:51893969 1265:Bibcode 1162:4379353 1116:Bibcode 947:The SiO 194:Etching 84:scholar 1299:  1291:  1283:  1195:  1160:  1152:  1144:  1108:Nature 1069:  1043:  1033:  992:  86:  79:  72:  65:  57:  1297:S2CID 1158:S2CID 379:scrap 91:JSTOR 77:books 1289:PMID 1281:ISSN 1193:ISBN 1150:PMID 1142:ISSN 1089:link 1085:link 1067:OCLC 1041:OCLC 1031:ISBN 990:ISBN 227:coke 63:news 1273:doi 1185:doi 1132:hdl 1124:doi 1112:497 982:doi 826:SiO 706:ads 623:ads 549:ads 482:ads 130:or 46:by 1317:: 1295:. 1287:. 1279:. 1271:. 1261:21 1259:. 1255:. 1239:^ 1223:. 1212:^ 1191:, 1179:, 1156:. 1148:. 1140:. 1130:. 1122:. 1110:. 1106:. 1081:}} 1077:{{ 1065:. 1039:. 1009:^ 988:, 976:, 952:CO 915:Si 879:CO 763:CO 389:. 297:Fe 245:Fe 1303:. 1275:: 1267:: 1233:. 1187:: 1164:. 1134:: 1126:: 1118:: 1091:) 1073:. 1047:. 984:: 954:2 949:2 927:) 924:l 920:( 909:2 906:1 901:+ 890:) 887:g 884:( 830:2 820:2 817:1 812:+ 807:C 775:) 772:g 768:( 718:) 709:) 703:( 698:O 694:( 690:C 661:e 657:+ 635:) 626:) 620:( 615:O 611:( 607:C 563:) 552:) 546:( 541:O 537:( 533:C 504:e 500:+ 496:) 485:) 479:( 474:O 470:( 466:C 423:C 420:+ 410:2 406:O 387:2 352:2 334:) 331:g 328:( 319:2 315:O 311:+ 307:) 304:l 301:( 285:e 281:+ 277:) 274:l 271:( 262:3 258:O 249:2 102:) 98:( 88:· 81:· 74:· 67:· 50:. 36:.

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Anodized titanium (detail) - a.jpg
metallurgy
pyrometallurgical
hydrometallurgical
Hall-Hérault process
electrodeposition
Electrolysis
Electrowinning
Electrorefining
Metal powder production
Electroplating
Electroforming
Electropolishing
Etching
chemical milling

Electrolysis
coke
blast furnace

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