Knowledge (XXG)

Fail-safe

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178: 420: 76: 399:(PLCs). To make a PLC fail-safe the system does not require energization to stop the drives associated. For example, usually, an emergency stop is a normally closed contact. In the event of a power failure this would remove the power directly from the coil and also the PLC input. Hence, a fail-safe system. 477:
signals which are not in active use for a train are required to be kept in the 'danger' position. The default position of every controlled absolute signal is therefore "danger", and therefore a positive action — setting signals to "clear" — is required before a train may pass. This practice
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created in the brake system. Should a brake line split, or a carriage become uncoupled, the air pressure will be lost and the brakes applied, by springs in the case of trucks, or by a local air reservoir in trains. It is impossible to drive a truck with a serious leak in the air brake system. (Trucks
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In control systems, critically important signals can be carried by a complementary pair of wires (<signal> and <not_signal>). Only states where the two signals are opposite (one is high, the other low) are valid. If both are high or both are low the control system knows that something is
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nuclear bombers, just outside Soviet airspace. In the event of receiving an attack order, the bombers were required to linger at the failsafe point and wait for a second confirming order; until one was received, they would not arm their bombs or proceed further. The design was to prevent any single
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Fail active operational can be installed on systems that have a high degree of redundancy so that a single failure of any part of the system can be tolerated (fail active operational) and a second failure can be detected – at which point the system will turn itself off (uncouple, fail passive). One
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were inherently fail-safe because if the air pressure against the internal diaphragm failed, the built-in spring would push the actuator to its home position – of course the home position needed to be the "safe" position. Newer electrical and electronic actuators need additional components (springs
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to a particular hazard, a system being "fail-safe" does not mean that failure is naturally inconsequential, but rather that the system's design prevents or mitigates unsafe consequences of the system's failure. If and when a "fail-safe" system fails, it remains at least as safe as it was before the
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controls such as an Accelerator Position Sensor typically have two potentiometers which read in opposite directions, such that moving the control will result in one reading becoming higher, and the other generally equally lower. Mismatches between the two readings indicates a fault in the system,
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means that access or data will not fall into the wrong hands in a security failure. Sometimes the approaches suggest opposite solutions. For example, if a building catches fire, fail-safe systems would unlock doors to ensure quick escape and allow firefighters inside, while fail-secure would lock
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require that the person hold down a given cart's handbrake switch at all times; if the handbrake switch is released, the brake will activate, and assuming that all other portions of the braking system are working properly, the cart will stop. The handbrake-holding requirement thus both operates
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Roller-shutter fire doors that are activated by building alarm systems or local smoke detectors must close automatically when signaled regardless of power. In case of power outage the coiling fire door does not need to close, but must be capable of automatic closing when given a signal from the
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design is used: In a power outage, the gate can only be opened by a hand crank that is usually kept in a safe area or under lock and key. When such a gate provides vehicle access to homes, a fail-safe design is used, where the door opens to allow fire department
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designs have neutron-absorbing control rods suspended by electromagnets. If the power fails, they drop under gravity into the core and shut down the chain reaction in seconds by absorbing the neutrons needed for fission to
196:, and control valves, that are used for example in systems containing hazardous substances, can be designed to close upon loss of power, for example by spring force. This is known as fail-closed upon loss of power. 811: 755: 203:
has brakes that are held off brake pads by the tension of the elevator cable. If the cable breaks, tension is lost and the brakes latch on the rails in the shaft, so that the elevator cabin does not fall.
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Railway semaphore signals. "Stop" or "caution" is a horizontal arm, "Clear to Proceed" is 45 degrees upwards, so failure of the actuating cable releases the signal arm to safety under gravity.
324:. The fact that a flashing amber is more permissive than a solid amber on many railway lines is a sign of a failsafe, as the relay, if not working, will revert to a more restrictive setting. 478:
also ensures that, in case of a fault in the signalling system, an incapacitated signalman, or the unexpected entry of a train, that a train will never be shown an erroneous "clear" signal.
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As well as physical devices and systems fail-safe procedures can be created so that if a procedure is not carried out or carried out incorrectly no dangerous action results. For example:
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Motorized gates – In case of power outage the gate can be pushed open by hand with no crank or key required. However, as this would allow virtually anyone to go through the gate, a
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way of accomplishing this is to have three identical systems installed, and a control logic which detects discrepancies. An example for this are many aircraft systems, among them
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wrong with the sensor or connecting wiring. Simple failure modes (dead sensor, cut or unplugged wires) are thereby detected. An example would be a control system reading both the
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to detect faults or conflicting signals and switch an intersection to an all flashing error signal, rather than displaying potentially dangerous conflicting signals, e.g. showing
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that has suffered an electrical failure and is showing no light at all) must be treated as showing "danger". In this way, the driver contributes to the fail-safety of the system.
952: 361:. For example, a potentiometer indicating pedal position might only travel from 20% to 80% of its full range, such that a cable break or short results in a 0% or 100% reading. 190:
is specially designed so that, should the cable controlling the signal break, the arm returns to the "danger" position, preventing any trains passing the inoperative signal.
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Shingo, Shigeo; Andrew P. Dillon (1989). A study of the Toyota production system from an industrial engineering viewpoint. Portland, Oregon: Productivity Press. p. 22.
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Vehicle air conditioning – Defrost controls require vacuum for diverter damper operation for all functions except defrost. If vacuum fails, defrost is still available.
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failure of the American command system causing nuclear war. This sense of the term entered the American popular lexicon with the publishing of the 1962 novel
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according to the principles of "fail-safety" and contributes to (but does not necessarily ensure) the fail-security of the system. This is an example of a
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Globe control valve with pneumatic diaphragm actuator. Such a valve can be designed to fail to safety using spring pressure if the actuating air is lost.
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may be employed to hold the fire doors open against gravity or a closing spring. In case of fire, the link melts and releases the doors, and they close.
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have a hand-closed lever that must be held down at all times. If it is released, it stops the blade's or rotor's rotation. This also functions as a
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circuits. The electrical interruption under overload conditions will prevent damage or destruction of wiring or circuit devices due to overheating.
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of the design feature, inherently responds in a way that will cause minimal or no harm to other equipment, to the environment or to people. Unlike
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Analog sensors and modulating actuators can usually be installed and wired such that the circuit failure results in an out-of-bound reading – see
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Railroad engineers are instructed that a railway signal showing a confusing, contradictory or unfamiliar aspect (for example a
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that control dampers and valves may be fail-safe, for example, to prevent coils from freezing or rooms from overheating. Older
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Force V: The history of Britain's airborne deterrent, by Andrew Brookes. Jane's Publishing Co Ltd; First Edition 1 Jan. 1982,
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or capacitors) to automatically drive the actuator to home position upon loss of electrical power.
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selector switch against common, and checking them for coherency before reacting to the input.
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are used for these situations (e.g. multiple independently controlled and fuel-fed engines).
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John R. Grout, Brian T. Downs. "A Brief Tutorial on Mistake-proofing, Poka-Yoke, and ZQC",
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which provide for, and limit, damage, should severe events such as 500-year floods occur.
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prevents damage by short-circuiting the power supply as soon as it detects overvoltage.
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and the Thames Estuary 2100 Plan which incorporate flexible adaptation strategies or
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fail to capture the aircraft, it is able to take off again; this is an example of
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is used to examine failure situations and recommend safety design and procedures.
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Some systems can never be made fail-safe, as continuous availability is needed.
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Manual on Uniform Traffic Control Devices, Federal Highway Administration, 2003
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is dropped to allow the submarine to ascend. The ballast is held in place by
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Ready for SIL 4: Modular Computers for Safety-Critical Mobile Applications
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Ready for SIL 4: Modular Computers for Safety-Critical Mobile Applications
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means that a device will not endanger lives or property when it fails.
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The automatic protection of programs and/or processing systems when a
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building alarm systems or smoke detectors. A temperature-sensitive
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insertion, the craft would have safely coasted back to Earth.
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increases the throttle to full power at touchdown. If the
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malfunction or operator error; for example, the failsafe
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or function that prevents improper system functioning or
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is a design feature or practice that, in the event of a
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doors to prevent unauthorized access to the building.
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can often deduce which of the two readings is faulty.
249:. Different results indicate a fault in the system. 141:. The brakes are held in the "off" position by air 43:failure. Since many types of failure are possible, 447:missions to the Moon, the spacecraft was put on a 161:Safety valves – Various devices that operate with 247:same computation using three different systems 406:fails, it can destroy connected equipment. A 8: 518:Room for the River project in Netherlands 705:". AudioEnglich.net. Accessed 2009.12.31 783:(first ed.). Osprey. p. 127. 694: 458:The pilot of an aircraft landing on an 810:. MEN Mikro Elektronik. Archived from 754:. MEN Mikro Elektronik. Archived from 451: — if the engines had failed at 443:Spacecraft trajectory - During early 7: 618:the launching of a nuclear strike.) 14: 1006:Jennifer Weeks (March 20, 2013). 719:What Do You Mean It\'s Fail Safe? 427:to maintain full power during an 45:failure mode and effects analysis 219:Many devices are protected from 1074:Fault-tolerant computer systems 865:. KMC Controls. 29 October 2015 721:. 1990 Rapid Transit Conference 327:The iron pellet ballast on the 985:"Thames Estuary 2100 (TE2100)" 884:Harris, Tom (29 August 2002). 397:Programmable logic controllers 350:, alarm circuits are usually " 150:to indicate low air pressure.) 1: 804:Bornschlegl, Susanne (2012). 748:Bornschlegl, Susanne (2012). 886:"How Aircraft Carriers Work" 498:) devices are also known as 312:degradation in the event of 717:, David B. Rutherford Jr., 574:inertial navigation systems 1090: 953:"Thames Estuary 2100 Plan" 21:Fail-safe (disambiguation) 18: 16:Design feature or practice 528:Fail safe and fail secure 522:climate change adaptation 293:. A classic example is a 289:failure is detected in a 781:A Dictionary of Aviation 779:Wragg, David W. (1973). 211:Electrical or electronic 188:railway semaphore signal 173:as fail-safe mechanisms. 987:. UK Environment Agency 567:Fail active operational 539:are distinct concepts. 423:An aircraft lights its 449:free return trajectory 436: 182: 80: 71:Mechanical or physical 594:Strategic Air Command 422: 348:industrial automation 322:railway block signals 272:Conflict Monitor Unit 180: 78: 512:term, was coined by 382:HVAC control systems 299:Fail-safe (computer) 19:For other uses, see 934:MistakeProofing.com 648:Elegant degradation 483:colour light signal 390:pneumatic actuators 939:2016-03-19 at the 890:HowStuffWorks, Inc 683:Safety engineering 475:railway signalling 468:fail-safe practice 437: 278:in all directions. 270:controllers use a 215:Examples include: 183: 83:Examples include: 81: 1012:The Daily Climate 840:www.obd-codes.com 638:Dead man's switch 490:Other terminology 415:Procedural safety 408:crowbar (circuit) 404:voltage regulator 306:control operation 283:computer hardware 243:redundant systems 121:dead man's switch 106:dead man's switch 60:contingency plans 1081: 1053: 1052: 1050: 1048: 1034: 1028: 1027: 1025: 1023: 1014:. 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Index

Fail-safe (disambiguation)
engineering
failure
inherent safety
failure mode and effects analysis
Redundancy
fault tolerance
contingency plans

fusible link
baggage
carts
dead man's switch
Lawnmowers
snow blowers
Air brakes
trains
air brakes
trucks
pressure
wig wags
fluids
fuses
safety valves

railway semaphore signal
Isolation valves
elevator
short circuit
fuses

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