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Water-tube boiler

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503:' is the most common type of small- to medium-sized boilers, similar to the one shown in the schematic diagram. It is used in both stationary and marine applications. It consists of a large steam drum vertically connected to a smaller water drum (a.k.a. "mud drum") via multiple steam-generating tubes. These drums and tubes as well as the oil-fired burner are enclosed by water-walls - additional water-filled tubes spaced close together so as to prevent gas flow between them. These water wall tubes are connected to both the steam and water drums, so that they act as a combination of preheaters and downcomers as well as decreasing heat loss to the boiler shell. 701: 540: 621: 715:, the Thornycroft type features a single steam drum with two sets of watertubes either side of the furnace. These tubes, especially the central set, have sharp curves. Apart from obvious difficulties in cleaning them, this may also give rise to bending forces as the tubes warm up, tending to pull them loose from the tubeplate and creating a leak. There are two furnaces, venting into a common exhaust, giving the boiler a wide base tapering profile. 31: 398: 171: 275: 518:. Three sets of tubes form the shape of an M, and create a separately fired superheater that allows better superheat temperature control. In addition to the mud drum shown on a D-type boiler, an M-type has a water-screen header and a waterwall header at the bottom of the two additional rows of vertical tubes and downcomers. 262:
at a boiler pressure of 2,400 kilopascals (350 psi) it covered over 160,000 kilometres (100,000 mi) successfully. After a year though, it became clear that any economies were overwhelmed by the extra costs, and it was retired to a museum display at the Franklin Institute in Philadelphia,
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design, in which the water surrounds the heat source and gases from combustion pass through tubes within the water space, is typically a much weaker structure and is rarely used for pressures above 2.4 MPa (350 psi). A significant advantage of the watertube boiler is that there is less
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They are mainly used as stationary boilers, owing to their large size, although the large grate area does also encourage their ability to burn a wide range of fuels. Originally coal-fired in power stations, they also became widespread in industries that produced combustible waste and required
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Besides, they are frequently employed in power generation plants where large quantities of steam (ranging up to 500 kg/s) having high pressures i.e. approximately 16 megapascals (160 bar) and high temperatures reaching up to 550 °C are generally required. For example, the
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in Austria in 1902, and found in rare examples throughout Europe, although Hungary was a keen user and had around 1,000 of them. Like the Baldwin, it combined a water-tube firebox with a fire-tube barrel. The original characteristic of the Brotan was a long steam drum running
108:"The ability of watertube boilers to be designed without the use of excessively large and thick-walled pressure vessels makes these boilers particularly attractive in applications that require dry, high-pressure, high-energy steam, including steam turbine power generation". 178:
There has been no significant adoption of water-tube boilers for railway locomotives. A handful of experimental designs were produced, but none of them were successful or led to their widespread use. Most water-tube railway locomotives, especially in Europe, used the
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has near-vertical, almost-straight watertubes that zig-zag between a number of steam and water drums. Usually there are three banks of tubes in a "four drum" layout, but certain applications use variations designed with a different number of drums and banks.
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Saturated water at the bottom of the steam drum returns to the lower drum via large-bore 'downcomer tubes', where it pre-heats the feedwater supply. (In large utility boilers, the feedwater is supplied to the steam drum and the
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formation connected by watertubes. The drums are linked by straight watertubes, allowing easy tube-cleaning. This does, however, mean that the tubes enter the drums at varying angles, a more difficult joint to
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for propulsion rather than reciprocating (i.e. piston) engines – although watertube boilers were also used with reciprocating engines, and firetube boilers were also used in many marine turbine applications.
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boiler has a lower and upper header connected by watertubes that are directly impinged upon from the burner. This is a "furnace-less" boiler that can generate steam and react quickly to changes in load.
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supply water to the bottom of the waterwalls). To increase economy of the boiler, exhaust gases are also used to pre-heat combustion air blown into the burners, and to warm the feedwater supply in an
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The White-Forster type is similar to the Yarrow, but with tubes that are gradually curved. This makes their entry into the drums perpendicular, thus simpler to make a reliable seal.
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is required for heating or as a chemical component, then there is still a small niche for fire-tube boilers. One notable exception is in typical nuclear-power stations (
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Their ability to work at higher pressures has led to marine boilers being almost entirely watertube. This change began around 1900, and traced the adoption of
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chance of a catastrophic failure: there is not a large volume of water in the boiler nor are there large mechanical elements subject to failure.
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A slightly more successful adoption was the use of hybrid water-tube / fire-tube systems. As the hottest part of a locomotive boiler is the
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Modern boilers for power generation are almost entirely water-tube designs, owing to their ability to operate at higher pressures. Where
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solar-power station uses two Rentech Type-D watertube boilers for plant warmup, and when operating as a fossil-fueled power station.
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Owing to their superb working properties, the use of watertube boilers is highly preferred in the following major areas:
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Many steam cars used water-tube boilers, and the Bolsover Express company even made a water-tube replacement for the
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Due to its three drums, the Yarrow boiler has a greater water capacity. Hence, this type is usually used in older
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A water-tube boiler was patented by Blakey of England in 1766 and was made by Dallery of France in 1780.
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The Delaware and Hudson E7 class of water tube boiler locomotives consisted of three examples 1400-1402
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used water-tube boilers. Many manufacturers used variants of the vertical cross-tube boiler, including
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Water-Tube Boilers: Based on a Short Course of Lectures Delivered at University College, London
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The only railway use of water-tube boilers in any numbers was the Brotan boiler, invented by
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in which water circulates in tubes heated externally by fire. Fuel is burned inside the
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The M-type boilers were used in many US World War II warships including hundreds of
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boiler applications. Its compact size made it attractive for use in transportable
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Pennsylvania. A series of twelve experimental locomotives were constructed at the
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have used a wide range of different boiler types. Road transport pioneers
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usually used water-tube boilers for their rapid steam-raising capacity.
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both used water-tube boilers in their steam carriages around 1830.
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A History of Railway Locomotives down to the End of the Year 1831
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is added to speed up the flow of water through the tubes.
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as its frame, other types of steam road vehicles such as
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Swiss locomotive rebuilt with a Brotan boiler in 1907.
42:(also spelled water-tube and water tube) is a type of 2524: 2495: 2468: 2449: 2403: 2356: 2309: 2300: 2267: 2248: 2239: 2158: 2115: 2087: 2057: 2009: 1981: 1935: 1926: 1842: 1770: 1717: 1708: 1672: 1586: 1525: 1499: 1421: 1363: 1317: 57:The heated water/steam mixture then rises into the 34:
Schematic diagram of a marine-type watertube boiler
271:, but none of them was replicated in any numbers. 830:Marshall, Chapman Frederick (16 December 2014). 606:waste. It is a horizontal drum type of boiler. 1224:Robertson, Leslie Stephen (10 October 2018) . 1650: 1295: 115:Variety of process applications in industries 8: 680:were mounted on wagons to be transported by 267:'s Mt. Clare shops under the supervision of 1198:Newest on Process Equipments (2012-11-25). 907:"High Pressure Steam Locomotive Technology" 2306: 2245: 1932: 1714: 1657: 1643: 1635: 1302: 1288: 1280: 1017:. Loco Locomotive gallery. Archived from 909:. Loco Locomotive gallery. Archived from 482:Learn how and when to remove this message 216:Rebuilt completely after a fatal accident 205:combined with an electric transmission. 2532:Glossary of steam locomotive components 858:"Boiler Efficiency: Water Tube Boilers" 791: 248:One famous example of this was the USA 291:the main barrel, making it resemble a 953:"LNER 10000 High Pressure Locomotive" 7: 1187:– via Friends of the Cerberus. 628:Named after its designers, the then 554:This type of boiler was used by the 420:adding citations to reliable sources 201:was an exception, because it used a 1086:: Model & Allied Publications. 121:Pulp and Paper manufacturing plants 2384:National Museum of Scotland engine 1179:from the original on 15 March 2021 997:See chapter on "Experimentals" in 25: 713:John I. Thornycroft & Company 649:. Outside the firebox, a pair of 547:Designed by the American firm of 2566:List of steam technology patents 396: 258:, built in 1926. Operating as a 27:Type of furnace generating steam 1142:His Majesty's Stationery Office 1078:Harris, Karl N. (1 June 1967). 1055:The Undertype Steam Road Waggon 653:pipes between each drum act as 407:needs additional citations for 2551:Murdoch's model steam carriage 2537:History of steam road vehicles 1543:Internally rifled boiler tubes 1080:Model Boilers and Boilermaking 774:Internally rifled boiler tubes 40:high pressure watertube boiler 1: 2478:Murray's Hypocycloidal Engine 118:Chemical processing divisions 2201:Return connecting rod engine 1057:. Cambridge: Goose and Son. 957:D&H 1402 James Archibald 888:. Docketpublic.energy.ca.gov 764:Clarkson thimble tube boiler 711:Designed by the shipbuilder 307:was usually built using its 81:. Such watertube boilers in 2125:Condensing steam locomotive 999:Sagle, Lawrence W. (1964). 776:(also known as serve tubes) 624:End-view of a Yarrow boiler 543:Babcock & Wilcox boiler 535:Babcock & Wilcox boiler 265:Baltimore and Ohio Railroad 193:Norfolk and Western Railway 2628: 2432:"Coalbrookdale Locomotive" 1053:Kelly, Maurice A. (1975). 1003:. Staufer. p. 288 ff. 987:. Loco Locomotive gallery. 955:. Loco Locomotive gallery 753:M-type control superheater 613: 582: 573:New Orleans-class cruisers 350:. Other types include the 147:Pressurized Water Reactors 2438:"Pen-y-Darren" locomotive 2107:Single- and double-acting 846:– via Google Books. 836:. BoD – Books on Demand. 725:forced circulation boiler 719:Forced circulation boiler 2277:Newcomen Memorial Engine 2581:Timeline of steam power 2576:Stationary steam engine 2459:Woolf's compound engine 2366:Soho Manufactory engine 2221:Steeple compound engine 1888:straight line mechanism 1236:D. Van Nostrand Company 1146:Eyre & Spottiswoode 707:of a Thornycroft boiler 2586:Water-returning engine 2560:Lean's Engine Reporter 2333:Chacewater Mine engine 2206:Six-column beam engine 708: 625: 544: 279: 222:LNER 10000 "Hush hush" 175: 87:steam generating units 83:thermal power stations 35: 2426:London Steam Carriage 1512:Electric water boiler 1507:Electric steam boiler 703: 640:has three drums in a 623: 542: 277: 173: 33: 18:Foster-Wheeler boiler 2372:Bradley Works engine 2196:Reciprocating engine 2019:Babcock & Wilcox 1862:Centrifugal governor 1431:Babcock & Wilcox 549:Babcock & Wilcox 416:improve this article 364:pistol-shaped boiler 1913:Sun and planet gear 634:Yarrow Shipbuilders 431:"Water-tube boiler" 2607:Water-tube boilers 2413:Richard Trevithick 2011:Water-tube boilers 1825:Gresley conjugated 1587:Boiler peripherals 1423:Water-tube boilers 769:Corner tube boiler 709: 626: 570:United States Navy 545: 384:fire-tube boiler. 321:Goldsworthy Gurney 280: 176: 36: 2594: 2593: 2520: 2519: 2399: 2398: 2083: 2082: 1983:Fire-tube boilers 1838: 1837: 1632: 1631: 1526:Boiler components 1365:Fire-tube boilers 1136:(1912 ed.). 934:. 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1409: 1406: 1404: 1401: 1399: 1396: 1394: 1391: 1389: 1386: 1384: 1381: 1379: 1378:Franco-Crosti 1376: 1374: 1371: 1370: 1368: 1366: 1362: 1356: 1353: 1351: 1348: 1346: 1343: 1341: 1338: 1336: 1333: 1331: 1328: 1326: 1323: 1322: 1320: 1316: 1312: 1305: 1300: 1298: 1293: 1291: 1286: 1285: 1282: 1274: 1263: 1259: 1255: 1251: 1247: 1241: 1237: 1233: 1229: 1228: 1222: 1221: 1217: 1201: 1194: 1191: 1175: 1171: 1167: 1163: 1159: 1155: 1151: 1147: 1143: 1139: 1132: 1131: 1124: 1122: 1120: 1116: 1111: 1107: 1103: 1099: 1095: 1089: 1085: 1084:Kings Langley 1081: 1074: 1071: 1066: 1064:0-900404-16-7 1060: 1056: 1049: 1046: 1041: 1035: 1032: 1021:on 2018-07-22 1020: 1016: 1010: 1007: 1002: 1001:B&O Power 994: 991: 986: 980: 977: 973: 963:on 2018-07-22 962: 958: 954: 948: 945: 933: 927: 924: 913:on 2018-07-22 912: 908: 902: 899: 884: 878: 875: 864:on 2016-03-09 863: 859: 853: 850: 845: 843:9783845712871 839: 835: 834: 826: 823: 812:on 2016-10-11 808: 801: 795: 792: 785: 781: 778: 775: 772: 770: 767: 765: 762: 761: 757: 752: 749: 747: 746:A-type boiler 744: 742: 741:O-type boiler 739: 738: 734: 732: 730: 726: 718: 716: 714: 706: 702: 695: 693: 688:White-Forster 687: 685: 683: 679: 675: 671: 668:units during 667: 663: 658: 656: 652: 648: 643: 639: 635: 631: 622: 617: 616:Yarrow boiler 609: 607: 605: 601: 600:process steam 595: 592: 586: 578: 576: 574: 571: 567: 564: 562: 557: 552: 550: 541: 534: 532: 529: 521: 519: 517: 515: 506: 504: 502: 495:D-type boiler 494: 486: 483: 475: 464: 461: 457: 454: 450: 447: 443: 440: 436: 433: –  432: 428: 427:Find sources: 421: 417: 411: 410: 405:This section 403: 399: 394: 393: 387: 385: 383: 378: 376: 372: 367: 365: 361: 357: 353: 349: 345: 341: 337: 333: 328: 326: 322: 318: 314: 310: 306: 298: 296: 294: 293:Flaman boiler 290: 285: 284:Johann Brotan 278:Brotan boiler 276: 272: 270: 266: 261: 257: 254: 251: 246: 244: 236: 231: 230:Yarrow boiler 227: 226: 223: 220: 219: 215: 214: 211: 210:LMS 6399 Fury 208: 207: 206: 204: 203:steam turbine 200: 199: 194: 190: 186: 182: 172: 165: 163: 160: 152: 150: 148: 144: 143:process steam 136: 134: 132: 123: 120: 117: 114: 113: 112: 109: 103: 101: 98: 95: 90: 88: 84: 80: 76: 70: 68: 64: 60: 55: 53: 49: 45: 41: 32: 19: 2571:Modern steam 2558: 2543: 2505:Porter-Allen 2484: 2418: 2345: 2325: 2282: 2216:Safety valve 2145:"Pickle-pot" 2039:Thimble tube 2010: 1599:Boiler water 1548:Safety valve 1538:Fusible plug 1476:Thimble tube 1422: 1271:– via 1265:. Retrieved 1226: 1204:. Retrieved 1193: 1181:. Retrieved 1129: 1079: 1073: 1054: 1048: 1034: 1023:. Retrieved 1019:the original 1009: 1000: 993: 979: 971: 965:. Retrieved 961:the original 947: 936:. Retrieved 926: 915:. Retrieved 911:the original 901: 890:. Retrieved 877: 866:. Retrieved 862:the original 852: 832: 825: 814:. Retrieved 807:the original 794: 722: 710: 691: 670:World War II 659: 627: 596: 588: 560: 553: 546: 527: 525: 513: 510: 498: 478: 472:October 2020 469: 459: 452: 445: 438: 426: 414:Please help 409:verification 406: 379: 375:Merryweather 368: 356:thimble tube 329: 302: 288: 281: 247: 240: 196: 187:, and a few 183:. Most were 177: 156: 140: 127: 110: 107: 104:Applications 99: 91: 86: 71: 65:) to become 56: 39: 37: 2302:Watt engine 2102:Oscillating 2058:Boiler feed 1903:Plate chain 1882:Tusi couple 1795:Walschaerts 1680:Atmospheric 1624:Superheater 1578:Water gauge 1436:Corner tube 735:Other types 696:Thornycroft 371:fire-engine 67:superheated 63:superheater 2601:Categories 2511:Ljungström 2497:High-speed 2390:Lap Engine 2346:Resolution 2250:Precursors 2135:Kirchweger 2097:Locomotive 2044:Three-drum 2024:Field-tube 1991:Locomotive 1973:Lancashire 1893:Link chain 1877:Crankshaft 1844:Mechanisms 1772:Valve gear 1568:Steam drum 1563:Steam dome 1481:Three-drum 1441:Field-tube 1408:Transverse 1393:Locomotive 1350:Lancashire 1206:2013-09-30 1154:B00IZEYVAS 1025:2010-09-14 967:2010-09-14 938:2008-10-28 917:2010-09-14 892:2018-09-24 868:2014-06-15 816:2013-11-21 786:References 678:condensers 655:downcomers 556:Royal Navy 442:newspapers 358:' and the 303:While the 198:Jawn Henry 137:Stationary 92:The older 79:economizer 75:downcomers 59:steam drum 2542:Cugnot's 2485:Salamanca 2186:Hydrolock 2171:Crosshead 2117:Condenser 1953:Egg-ended 1335:Egg-ended 1262:32303266M 1254:556436534 1170:18715300M 1162:222437497 1148:. 1912 . 1102:821813643 256:No. 60000 185:compounds 2525:See also 2451:Compound 2326:Old Bess 2166:Blowback 2089:Cylinder 2075:Injector 2034:Stirling 2029:Sentinel 1943:Haystack 1857:Cataract 1830:Southern 1820:Caprotti 1695:Compound 1614:Injector 1553:Smokebox 1486:Vertical 1471:Stirling 1461:Sentinel 1456:Monotube 1413:Vertical 1345:Haystack 1232:New York 1174:Archived 1110:8281488M 1040:"Brotan" 1015:"Brotan" 758:See also 705:End view 674:turbines 651:cold-leg 566:frigates 514:Fletcher 352:Clarkson 348:Sentinel 336:Atkinson 260:compound 228:Using a 189:uniflows 159:turbines 2612:Boilers 2241:History 2150:Surface 1968:Cornish 1928:Boilers 1810:Corliss 1747:Corliss 1730:D slide 1700:Uniflow 1690:Cornish 1533:Firebox 1383:Haycock 1373:Cochran 1330:Cornish 1311:Boilers 1267:28 June 1183:28 June 883:"eCRMS" 632:-based 604:bagasse 568:and in 561:Leander 456:scholar 344:Garrett 340:Clayton 313:lorries 250:Baldwin 243:firebox 237:Hybrids 166:Railway 131:Ivanpah 48:furnace 2553:(1784) 2547:(1769) 2513:(1908) 2507:(1862) 2488:(1812) 2480:(1805) 2470:Murray 2461:(1803) 2440:(1804) 2434:(1803) 2428:(1803) 2422:(1801) 2392:(1788) 2386:(1786) 2380:(1785) 2374:(1783) 2368:(1782) 2349:(1781) 2341:(1779) 2335:(1778) 2329:(1777) 2321:(1768) 2293:(1795) 2287:(1760) 2279:(1725) 2260:(1698) 2226:Stroke 2191:Piston 2176:Cutoff 2049:Yarrow 2001:Launch 1996:Scotch 1757:Sleeve 1752:Poppet 1737:Piston 1718:Valves 1710:Valves 1491:Yarrow 1466:Spiral 1451:LaMont 1403:Scotch 1398:Pistol 1388:Launch 1260:  1252:  1242:  1168:  1160:  1152:  1138:London 1108:  1100:  1090:  1061:  840:  676:, and 662:marine 630:Poplar 610:Yarrow 563:-class 501:D-type 458:  451:  444:  437:  429:  369:Steam 253:4-10-2 191:. The 153:Marine 44:boiler 2159:Other 1963:Flued 1948:Wagon 1872:Crank 1815:Lentz 1805:Baker 1800:Allan 1725:Slide 1446:Flash 1355:Wagon 1340:Flued 1177:(PDF) 1134:(PDF) 886:(PDF) 810:(PDF) 803:(PDF) 723:In a 647:caulk 642:delta 499:The ' 463:JSTOR 449:books 360:Foden 330:Most 289:above 52:steam 2311:Beam 1852:Beam 1762:Bash 1742:Drop 1685:Watt 1558:Stay 1269:2021 1250:OCLC 1240:ISBN 1185:2021 1158:OCLC 1150:ASIN 1144:via 1098:OCLC 1088:ISBN 1059:ISBN 838:ISBN 729:pump 727:, a 682:rail 589:The 526:The 435:news 346:and 323:and 317:cars 315:and 299:Road 2130:Jet 1958:Box 1790:Joy 1780:Gab 1325:Box 558:'s 418:by 195:'s 2603:: 1258:OL 1256:. 1248:. 1238:. 1234:: 1230:. 1172:. 1166:OL 1164:. 1156:. 1140:: 1118:^ 1106:OL 1104:. 1096:. 970:. 684:. 657:. 575:. 366:. 342:, 338:, 89:. 54:. 38:A 1658:e 1651:t 1644:v 1303:e 1296:t 1289:v 1275:. 1209:. 1112:. 1067:. 1042:. 1028:. 941:. 920:. 895:. 871:. 819:. 485:) 479:( 474:) 470:( 460:· 453:· 446:· 439:· 412:. 354:' 20:)

Index

Foster-Wheeler boiler

boiler
furnace
steam
steam drum
superheater
superheated
downcomers
economizer
thermal power stations
fire-tube boiler
Ivanpah
process steam
Pressurized Water Reactors
turbines

Schmidt system
compounds
uniflows
Norfolk and Western Railway
Jawn Henry
steam turbine
LMS 6399 Fury
LNER 10000 "Hush hush"
Yarrow boiler
firebox
Baldwin
4-10-2
No. 60000

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