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Cogset

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spacing. An 8-speed cassette is wider at 41.5 mm than a second generation Shimano 7. This results in functionally compatible shifters, but specific freehub bodies, or necessitating the use of a spacer with a 7-speed cassette on an 8-speed hub. 8- and 9-speed cassettes and freehub bodies have the same width (41.5 mm), yet the sprockets on the 9-speed are closer together; as a result the shifters are not compatible, but they use the same freehub bodies. This development continued with 10-speed cassettes, but branched out for 11-speed cassettes. With them, new freehub bodies emerged which were either wider (Shimano road 11-speed) or entirely different (SRAM XD, XDr, which differ in width and both provide the space for a 10-tooth cog). For 12-speed, Shimano introduced a new freehub body as well (Microspline).
119:, which can bend or even break. Multiple speed freewheels were common on quality high end bikes until the late 1980s. Suntour — Maeda Industries (Japan) introduced a compact 6 speed freewheel which reduced the spacing between the sprockets and was the same width as a standard 5 speed freewheel but required a narrower chain than the standard. The concept was copied by European freewheel manufacturers Regina (Italy) and Maillard (France). As the number of sprockets on a multiple freewheel increased, and became physically wider, the freehub design overcame the axle/bearing problem associated with threaded hubs and began to supersede the freewheel design. Today it is rare to find a freewheel on a new bicycle with more than 7 speeds. Some new 31: 87: 953: 144: 79: 135:
engages a spline or set of notches on the outboard end of the freewheel. Removal often requires considerable effort due to the large torque that tightens the freewheel during pedaling, and some freewheels cannot be removed intact. Future removal of a freewheel is facilitated by grease on the freewheel threads before installation.
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both came up with independent standards, and SRAM later followed Shimano's lead in respect to sprocket spacing and cassette width. The width of early Shimano 6- and 7-speed cassettes was 36 mm, and early 8-speed 40 mm wide. Shimano then changed again and standardised 8-11 speed cassettes on
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For Shimano and SRAM the cassette spacing developed as follows. Early Shimano 7-speed cassettes are 36 mm wide, with sprocket spacing of 3.65 mm, but levers and rear derailleurs are not compatible with later Shimano 7-speed cassettes, which are 38 mm wide and have 3.2 mm sprocket
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The sprockets in a cassette are usually held together by three small bolts or rivets for ease of installation. These keep the sprockets and spacers in the correct order and position when they are removed from the freehub body. When the sprockets need to be replaced due to wear or the user wishes to
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Pedaling forces tighten a freewheel onto the hub, so no tool is required to install one. The ratcheting mechanism prevents the freewheel being loosened when the sprockets are turned counter-clockwise. A freewheel can be removed from the hub with one of the many specific freewheel removal tools that
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mechanism and mounts on a threaded hub. Threaded rear hubs were available in different thread patterns depending on the country of manufacture, French and British threads being the most common. The British Cycle Engineers Institute (CEI) thread was adopted as the international standard and is now
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The major disadvantage of the multiple sprocket freewheel design is that the drive-side bearing is located inboard of the freewheel, and as sprockets were added over time, the bearing moved inward, farther from the drive-side axle support. This resulted in more flexing stress being placed on the
202:, to 5 used from the 1950s to the 1970s, up to the 8, 9, 10, 11, 12, and even 13 in the 2010s found on modern bikes. As more rear sprockets were added, the combination became wider, and the sprocket spacing narrower. One of the ways to make space for this was the axle length (measured as the 181:
The ratchet mechanism, known as the freehub body, is still replaceable on most hubs, but forms a structural part of the hub. Cassette systems have a major advantage in that the drive-side axle bearing can be out near the frame, rather than being back towards the centre of the axle behind the
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spacing was not shortened on threaded hubs, rather the axle length increased from 120 mm OLD (5-speed/compact-6) to 126 mm OLD (6-speed/compact-7) through to 130 mm OLD (threaded 7-speed) for a road bike. MTB rear spacing is normally 135 mm OLD. Another advantage of the
166:. Some cassette systems from the late 1980s and early 1990s use a threaded small sprocket to hold on the larger splined sprockets. Cassettes resemble freewheels when installed, but are clearly different when removed as they do not contain a freewheel's internal ratcheting mechanism. 247:" of the chain. This is caused by frictional abrasion of the load-bearing surfaces of the chain causing elongation. As such, the chain and sprockets of a 9-speed system require more frequent replacement than an 8-speed system. The narrowing of the hub flanges has created more 251:
in the wheel, which weakens the wheel if all other factors are the same, but improvements in the strength and reliability of spokes and rims has more than balanced this out, and wheel strength is generally higher despite the increased dish.
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Since their introduction in the late 1970s cassettes have been used on increasing numbers of bicycles, starting at the high-end and over time becoming available on less expensive bikes. Today the vast majority of bicycles with
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cassette hubs introduced from 1978 was that the rear hub flanges were wider apart than those of a threaded hub, so built a stronger wheel with less dish and without the problem of increased bearing stress or axle failure.
70:, of which cassettes are a newer development. Although cassettes and freewheels perform the same function and look almost the same when installed, they have important mechanical differences and are not interchangeable. 111:(BSC). It is a standardized right-hand 1-3/8″-24 TPI (M34.925×1.058 mm) thread onto which a standard freewheel is screwed. This allows different brands of freewheels to be mounted on different brands of hubs. 284:. The chain itself is specifically manufactured for ease of shifting, and to interface with a particular manufacturer's shift ramps; using a different type of chain may result in sub-optimal shifting. 243:
This progression has provided more fine adjustment of gear ratio, however the use of thinner metal parts has had the effect of shortening the life-span of the chain and sprockets due to so called "
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41.5 mm and second generation 7-speed to 38 mm. The widening of the sprocket carrier on the cassette hubs to 41.5 mm resulted in a decrease in the distance between the hub flanges.
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shifting, the width of a 5-speed or compact-6 freewheel was approximately 32 mm; the introduction of indexed shifting supposedly made standardized sprocket spacing necessary. Shimano and
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during shifting. They allow for shifting under greater load than was previously possible, and for smoother and cleaner shifting. The different systems are branded
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istance — OLD.) was increased, necessitating more dish on the rear wheel drive side with a threaded hub to centre the wheel in the frame. The hub
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available, only the sprockets are replaced, not the ratchet mechanism. Cassettes also allow the use of sprockets with fewer teeth, as in
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Currently with a cassette hub you can run as small as an 8t sprocket. The smallest a freewheel hub can go is 13t.
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freewheel. This greatly reduces the stress on the rear axle, making bent or broken axles extremely rare.
162:, which contains the ratcheting mechanism. The entire cassette is held on the hub by means of a threaded 881: 86: 994: 761: 120: 158:
that form the mechanical connection between the sprockets and the cassette compatible hub, called a
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A freehub (above) for use with a cassette and a threaded hub (below) for use with a freewheel
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Cassettes are distinguished from freewheels in that a cassette has a series of straight
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Over time, the number of sprockets in a cogset has increased, from 3 or 4 before
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Shift ramps are complex tooth profiles, in the rear sprockets and front
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Park Tools webpage containing basic freewheel & freehub repair info
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or freewheel crank, a freewheel mechanism in the bottom bracket
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Proceedings of the 9th International Cycle History Conference
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Set of sprockets attached to the rear wheel hub of a bicycle
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A cogset works with a rear 227:Before the introduction of 1220: 949: 840:Spur gear corrected tooth 34:10-speed bicycle cassette 498:"Over-Locknut-Dimension" 436:"Wheels / Hub Tech Help" 256:Improvements in shifting 18:Freewheel (bicycle part) 190:use this newer design. 151: 109:British Standard Cycle 91: 83: 35: 420:Ron Kitching (1979). 146: 89: 81: 33: 995:Quick release skewer 762:Shaft-driven bicycle 465:"Sunset for Suntour" 150:cassette and freehub 58:to provide multiple 601:Sun and planet gear 304:Cycling terminology 280:, and OpenGlide by 123: — especially 830:Gear manufacturing 666:Geartooth profiles 346:"Bicycle Glossary" 152: 92: 84: 36: 1191: 1190: 848: 847: 793: 792: 616:Non-circular gear 581:Spur gear systems 98:(also known as a 16:(Redirected from 1211: 955: 875: 868: 861: 852: 737: 560: 553: 546: 537: 513: 512: 510: 509: 490: 484: 483: 481: 480: 460: 454: 453: 448: 447: 432: 426: 425: 417: 411: 410: 408: 407: 392: 386: 385: 383: 382: 367: 361: 360: 358: 357: 344:Brown, Sheldon. 341: 276:, UltraDrive by 188:derailleur gears 21: 1219: 1218: 1214: 1213: 1212: 1210: 1209: 1208: 1194: 1193: 1192: 1187: 1183:Training wheels 1143:Luggage carrier 1096: 1060: 999: 956: 947: 884: 879: 849: 844: 789: 771: 728: 714:Bicycle gearing 682: 661: 620: 611:Cycloidal drive 591:Rack and pinion 569: 564: 522: 517: 516: 507: 505: 492: 491: 487: 478: 476: 462: 461: 457: 445: 443: 434: 433: 429: 419: 418: 414: 405: 403: 394: 393: 389: 380: 378: 369: 368: 364: 355: 353: 343: 342: 338: 333: 320:Mountain biking 309:Front freewheel 294:Bicycle gearing 290: 258: 196: 141: 76: 28: 23: 22: 15: 12: 11: 5: 1217: 1215: 1207: 1206: 1196: 1195: 1189: 1188: 1186: 1185: 1180: 1175: 1170: 1165: 1160: 1155: 1150: 1145: 1140: 1135: 1130: 1125: 1120: 1115: 1110: 1104: 1102: 1098: 1097: 1095: 1094: 1089: 1084: 1079: 1074: 1068: 1066: 1062: 1061: 1059: 1058: 1053: 1048: 1039: 1034: 1029: 1020: 1015: 1009: 1007: 1001: 1000: 998: 997: 992: 987: 982: 977: 972: 966: 964: 958: 957: 950: 948: 946: 945: 940: 935: 933:Bottom bracket 930: 925: 920: 915: 910: 905: 900: 894: 892: 886: 885: 880: 878: 877: 870: 863: 855: 846: 845: 843: 842: 837: 832: 827: 822: 817: 812: 807: 801: 799: 795: 794: 791: 790: 788: 787: 781: 779: 773: 772: 770: 769: 764: 759: 754: 749: 743: 741: 734: 730: 729: 727: 726: 721: 716: 711: 706: 701: 696: 690: 688: 684: 683: 681: 680: 675: 669: 667: 663: 662: 660: 659: 654: 649: 644: 639: 634: 628: 626: 622: 621: 619: 618: 613: 608: 606:Harmonic drive 603: 598: 593: 588: 583: 577: 575: 571: 570: 565: 563: 562: 555: 548: 540: 534: 533: 528: 521: 520:External links 518: 515: 514: 485: 455: 427: 412: 387: 362: 335: 334: 332: 329: 328: 327: 322: 317: 312: 306: 301: 296: 289: 286: 257: 254: 195: 192: 140: 137: 75: 72: 26: 24: 14: 13: 10: 9: 6: 4: 3: 2: 1216: 1205: 1204:Bicycle gears 1202: 1201: 1199: 1184: 1181: 1179: 1176: 1174: 1171: 1169: 1166: 1164: 1161: 1159: 1156: 1154: 1151: 1149: 1146: 1144: 1141: 1139: 1136: 1134: 1131: 1129: 1128:Cyclocomputer 1126: 1124: 1121: 1119: 1116: 1114: 1111: 1109: 1106: 1105: 1103: 1099: 1093: 1090: 1088: 1085: 1083: 1080: 1078: 1075: 1073: 1070: 1069: 1067: 1063: 1057: 1054: 1052: 1049: 1047: 1043: 1040: 1038: 1035: 1033: 1030: 1028: 1024: 1021: 1019: 1016: 1014: 1011: 1010: 1008: 1006: 1002: 996: 993: 991: 988: 986: 983: 981: 978: 976: 973: 971: 968: 967: 965: 963: 959: 954: 944: 941: 939: 936: 934: 931: 929: 926: 924: 921: 919: 916: 914: 911: 909: 906: 904: 901: 899: 896: 895: 893: 891: 887: 883: 882:Bicycle parts 876: 871: 869: 864: 862: 857: 856: 853: 841: 838: 836: 833: 831: 828: 826: 823: 821: 818: 816: 813: 811: 808: 806: 803: 802: 800: 796: 786: 783: 782: 780: 778: 774: 768: 765: 763: 760: 758: 755: 753: 750: 748: 745: 744: 742: 738: 735: 731: 725: 722: 720: 717: 715: 712: 710: 707: 705: 702: 700: 697: 695: 692: 691: 689: 685: 679: 676: 674: 671: 670: 668: 664: 658: 655: 653: 650: 648: 645: 643: 640: 638: 635: 633: 630: 629: 627: 623: 617: 614: 612: 609: 607: 604: 602: 599: 597: 594: 592: 589: 587: 584: 582: 579: 578: 576: 572: 568: 561: 556: 554: 549: 547: 542: 541: 538: 532: 529: 527: 524: 523: 519: 503: 499: 495: 494:Sheldon Brown 489: 486: 475:on 2008-12-05 474: 470: 466: 459: 456: 452: 442:on 2011-10-01 441: 437: 431: 428: 423: 416: 413: 401: 397: 391: 388: 376: 372: 366: 363: 351: 347: 340: 337: 330: 326: 323: 321: 318: 316: 313: 310: 307: 305: 302: 300: 297: 295: 292: 291: 287: 285: 283: 279: 275: 271: 267: 263: 255: 253: 250: 246: 241: 237: 234: 230: 225: 222: 217: 213: 209: 205: 201: 193: 191: 189: 183: 179: 177: 173: 167: 165: 161: 157: 149: 145: 138: 136: 132: 130: 129:utility bikes 126: 122: 118: 112: 110: 105: 101: 97: 88: 80: 73: 71: 69: 65: 61: 57: 53: 49: 45: 41: 32: 19: 1077:Bowden cable 1036: 980:Spoke nipple 746: 699:Differential 694:Transmission 647:Spiral bevel 506:. 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Retrieved 339: 259: 242: 238: 226: 211: 207: 203: 200:World War II 197: 184: 180: 168: 153: 133: 121:single-speed 113: 99: 93: 67: 63: 43: 37: 1173:Skirt guard 1118:Bottle cage 1101:Peripherals 1082:Cable guide 1032:Master link 825:Chain drive 785:Wheel train 657:Herringbone 176:micro drive 172:gear ratios 60:gear ratios 1168:Reflectors 1163:Spoke card 1042:Derailleur 1005:Drivetrain 985:Valve stem 943:Suspension 898:Handlebars 820:Belt drive 805:Ball screw 752:Derailleur 586:Worm drive 508:2010-05-24 479:2008-09-25 446:2011-08-18 406:2008-08-18 381:2008-09-29 356:2010-05-24 331:References 278:Campagnolo 270:Hyperglide 262:chainrings 245:stretching 233:Campagnolo 104:ratcheting 74:Freewheels 64:freewheels 56:derailleur 1158:Saddlebag 1148:Mudguards 1133:Kickstand 1051:Gear case 1046:Hub gears 908:Head tube 835:Freewheel 815:Jackscrew 810:Leadscrew 687:Mechanics 178:systems. 139:Cassettes 107:known as 96:freewheel 68:cassettes 48:sprockets 1198:Category 1153:Panniers 1138:Lighting 1056:Sprocket 1018:Crankset 938:Fork end 923:Seatpost 798:See also 777:Horology 767:Sprocket 757:Hub gear 740:Bicycles 733:Examples 704:Coupling 673:Involute 502:Archived 400:Archived 375:Archived 350:Archived 325:Sprocket 315:Hub gear 288:See also 164:lockring 44:cassette 1123:Fairing 1092:Ferrule 1072:Shifter 1065:Cabling 990:Dustcap 913:Headset 678:Cycloid 652:Helical 574:Systems 299:Cycling 274:Shimano 229:indexed 221:Shimano 216:flanges 210:ocknut 170:change 160:freehub 156:splines 148:Shimano 40:bicycle 1178:Fender 1108:Basket 1037:Cogset 962:Wheels 928:Saddle 747:Cogset 724:Offset 625:Shapes 42:, the 1087:Brake 1023:Chain 1013:Pedal 975:Spoke 890:Frame 709:Train 642:Crown 637:Bevel 567:Gears 266:chain 100:block 52:wheel 38:On a 1113:Bell 1027:Belt 970:Tire 918:Fork 903:Stem 632:Spur 282:SRAM 249:dish 206:ver 127:and 117:axle 272:by 125:BMX 66:or 1200:: 500:. 496:. 467:. 449:. 398:. 373:. 348:. 94:A 1044:/ 1025:/ 874:e 867:t 860:v 559:e 552:t 545:v 511:. 482:. 409:. 384:. 359:. 212:d 208:l 204:o 20:)

Index

Freewheel (bicycle part)

bicycle
sprockets
wheel
derailleur
gear ratios


freewheel
ratcheting
British Standard Cycle
axle
single-speed
BMX
utility bikes

Shimano
splines
freehub
lockring
gear ratios
micro drive
derailleur gears
World War II
flanges
Shimano
indexed
Campagnolo
stretching

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