Knowledge (XXG)

Glossary of boiler terms

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The blower provides a forced draught on the fire, encouraging combustion. It consists of a hollow ring mounted either in the base of the chimney or on top of the blastpipe. Holes are drilled in the top of the blower ring, and when steam is fed into the ring, the steam jets out of the holes and up the
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A non-return valve allowing atmospheric air into the boiler, if a cold boiler reduces its internal pressure on cooling down. This avoids the risk of damage to some types, if their pressure loads are reversed. Few boilers are fitted with these, although the feedwater clack valve usually has a similar
807:, the top drum or chamber, large enough for a worker to enter and used for maintenance and cleaning. Manholes are sealed with a removable door from the inside. As they are oval, this door may be turned and lifted out through the hole. Doors are clamped in place from the outside with one or two 257:. Additional annual safety inspections must also be undertaken, which may result in the locomotive being withdrawn from service if the boiler requires work. When the ticket "expires" the locomotive cannot be used until the boiler has been overhauled or replaced, and a new ticket obtained. 401:
The upper sheet of the inner firebox on a locomotive boiler. It is the hottest part of the firebox, and sometimes at risk of boiler explosion, should the water level drop and the crown sheet be exposed and thus allowed to overheat. Supported from above by complex
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a boiler whose primary heating surface is composed of many small tubes, filled with water. Tubes of 3 inch diameter and above are termed "large-tube" boilers. Later water-tube designs used smaller "small-tubes" of 2 inches or
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erosion of a boiler's plates from the internal water space, particularly where there is a step inside the shell. This was a problem for early boilers made from lapped plates rather than butted plates, and gave rise to many
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The damaging condition where water droplets are carried out of the boiler along with the dry steam. These can cause scouring in turbines or hydraulic lock in cylinders. The risk is accentuated by dirty feedwater. See also
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The layer of insulation and outer wrapping around a boiler shell, particularly that of a steam locomotive. In early practice this was usually wooden strips held by brass bands. Later and modern practice is to use
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Heavy-duty one-piece protective clothing, worn when removing limescale from the inside of boilers and inspecting the inside of a firebox for steam leaks, for which task it is necessary to crawl through the
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Either a fire-tube or water-tube that is entirely below the water-level of the operating boiler. As corrosion and scaling is most active in the region of the water-level, this reduces wear and maintenance
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where the water level is visible through a flat glass window in a strong metal frame, rather than a cylindrical tube. These were popular with some operators, and increasingly so for high pressure boilers.
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or hot water have been designed in countless shapes, sizes and configurations. An extensive terminology has evolved to describe their common features. This glossary provides definitions for these terms.
291:. This forces combustion gases from the front of the furnace to flow further, back over the rest of the furnace, encouraging efficient combustion. The invention of the brick arch, along with the 825:
particles, precipitates and general impurities that builds up in the lower parts of a boiler. Mud reduces water circulation and so a local buildup may lead to localized overheating and possibly
219:(common misconception). A boilermaker is a skilled metalworker, usually the member of a union of the same name, skilled in platework or welding. A boilermaker may or may not be a boilersmith. 703:
part of the water level gauge, which normally consists of a vertical glass tube connected top and bottom to the boiler backplate. The water level must be visible within the glass at all times.
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Emptying out the remains of the fire after a day's work. A time-consuming and filthy task; labour-saving ways to improve this became important in the final days of steam locomotives.
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placed on the top of the boiler drum. This encourages rapid mixing of the cold feedwater with the hot steam, reducing the risk of thermal shock to the heated parts of the boiler.
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build-up, so by venting it whilst still dissolved, the build-up is reduced. When early marine boilers were fed with salt water, they would be blown-down several times an hour.
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a furnace or other wall within a boiler enclosure that is composed of numerous closely set water-tubes. These tubes may be either bare, or covered by a mineral cement.
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a cylindrical vessel mounted at a high point of a water-tube boiler, where dry steam may separate above the water level, so that it may be drawn off without risk of
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Part of the exhaust system that discharges exhaust steam from the cylinders into the smokebox beneath the chimney in order to increase the draught through the fire.
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spanning the hole and tightened down with a nut on a stud. As the cutting of a manhole weakens the boiler shell, the surrounding area is strengthened with a patch.
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Replaceable cast-iron bars that form the base of the furnace and support the fire. These wear out frequently, so as designed for easy replacement. See also:
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from the noise it makes. A non-return valve where the feedwater enters the boiler drum. They are usually mounted halfway along the boiler drum, or else as a
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Large external pipes in many water-tube boilers, carrying unheated cold water from the steam drum down to the water drum as part of the circulation path.
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that contains a turbulent mixture of steam and water, with a substantial part of this being water. The terms are used somewhat interchangeably.
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an enclosed space at the extremity of a fire-tube boiler, where the exhaust gases from the tubes are combined and pass to the flue or chimney.
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Where a sudden reduction of steam pressure caused by a large, suddenly applied load may result in boiler water being pulled into the pipework.
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was used for cladding. The outer shape of the cladding is often a simplification of the underlying boiler shell. Also termed "clothing" in
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If superheated steam is required it passes through a superheater, a heat exchanger where additional heat is added to the saturated steam.
1058:. Unlike the superheater, the steam drier does not attempt to raise the temperature of the steam significantly beyond the boiling point. 1514: 67: 452:
A raised location on the top of the main boiler drum, providing a high point from which to collect dry steam, reducing the risk of
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than atmospheric pressure. This avoids any risk of vacuum collapse, when a hot boiler is allowed to cool down out of service.
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on passing a formal inspection after a major rebuild, and generally covering a period of ten years (eight years on the
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A craftsman skilled in the techniques required for the construction and repair of boilers - not to be confused with at
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A boilersmith may also be a member of another trade, such as a plumber or pipeworker, and so may not be a boilermaker.
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becomes dangerously low. It melts when overheated, releasing a jet of steam into the firebox and alerting the crew.
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the boiler. Plugs, as compared to mudholes, are usually screwed into a taper thread, rather than held by clamps.
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A boiler where the primary heating surface is tubes with hot gas flowing inside and water outside. See also:
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of a boiler, used to blow down lighter oily or foamy deposits within a boiler that float on the water-level.
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insulation matting (or other less hazardous fibres) covered with rolled steel sheets. On some locomotives
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and forced draught, was a major factor in allowing early locomotives to begin to burn coal, rather than
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Terms which relate solely to boilers used for space heating or generating hot water are identified by (
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Periodic venting of water from the boiler. This water contains the most concentrated precursors for
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A structural element inside a boiler which supports surfaces under pressure by tying them together.
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A pressure vessel for the creation of hot water or steam, for residential or commercial use.
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A door leading from outside the boiler into the firebox, through which fuel (such as
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that economizes on steam consumption by using waste steam, such as engine exhaust.
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A container beneath the furnace, catching ash and clinker that falls through the
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an oval access door into a part of the boiler, for example the shell or, in a
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A form of water-tube where the water tubes are single-ended, similar to a
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Removal or chemical modification of boiler feedwater impurities to avoid
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A form of water-tube where the tube is single-ended; predecessor to the
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an automatic valve used to release excess pressure within the boiler.
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The base of the firebox, where the inner and outer shells are joined.
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The cleanup process at the end of the working day, usually involving
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the boiler, either as an inlet for a hose or as a drain for removed
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A horizontal baffle of firebrick within the furnace, usually of a
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an automatic non-return valve, which opens when the boiler is at
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A large fire tube, either used as the main heating surface in a
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to force feedwater into the boiler, even against its pressure.
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A valve mounted low-down on the boiler, often around the
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The safety certificate issued for a steam (locomotive)
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without moving parts that uses steam pressure and the
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in a locomotive-style boiler where these contain the
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In a steam engine, the area where the fuel is burned.
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over a boiler. Named from the similar hoops under a
1436:. Admiralty. 1941. pp. 12–13 – via HMSO. 950:that precipitate out in the steam space around the 1153: 416:An adjustable flap controlling the air admitted 1402:Handbook for Railway Steam Locomotive Enginemen 530:with an internal tube to encourage circulation. 1208:, containing many small holes to receive the 1144:A generic term for water-tube boilers of the 8: 1216:has two tubeplates: one at the front of the 905:may be rocked or tipped to either break up 1357:Semmens, P.W.B.; Goldfinch, A.J. (2003) . 1116:Inside a water drum, showing the tube ends 191:chimney, stimulating draught, much like a 1105:Dismantled steam locomotive, showing the 689:water-tubes inserted in the furnace of a 68:Learn how and when to remove this message 31:This article includes a list of general 1349: 1166:a plate forming the lower front of the 1106: 1022:. This is similar to the function of a 383:The framework of hoops used to support 1213: 1171: 1152:practice, a reference to the specific 861:, too small for access but useful for 656:A safety device that indicates if the 597: 1333:List of boiler types, by manufacturer 1205: 1050:that adds additional heat to wet- or 7: 1186:in locomotive boilers, a feed water 1051: 177: 1451: 1433: 967: 752: 673: 1217: 1201: 1175: 1167: 1145: 910: 542: 435: 420:the fire-bed. Usually part of the 37:it lacks sufficient corresponding 14: 1448:Naval Marine Engineering Practice 1359:How Steam Locomotives Really Work 870: 808: 788: 120: 1187: 1047: 971: 951: 768: 657: 627: 22: 1408:. April 2006 . pp. 49–52. 1127: 1035: 840: 504: 1390:. McGraw-Hill. pp. 39–41. 1209: 623: 439: 292: 1: 1302: 1227: 488: 384: 347: 240: 143: 1450:. later replacement for the 1432:. later replacement for the 1288: 1284: 1019: 913:the fire after a day's work. 906: 898: 862: 858: 784: 741: 737: 733: 453: 327: 135: 116: 1338:Steam locomotive components 421: 163: 139: 1531: 902: 822: 107:Steam locomotive blastpipe 1386:Kemmer, Frank N. (1979). 1023: 403: 1515:Glossaries of technology 1430:BR 77 Machinery Handbook 1388:The NALCO Water Handbook 985: 955: 946:dissolved minerals from 901:, where sections of the 866: 844: 1490:Steam boiler components 1363:Oxford University Press 909:within the fire, or to 52:more precise citations. 1117: 1109: 1030:Steam & water drum 1026:in a fire-tube boiler. 927: 792: 676: 622:, or used as enlarged 507: 261:Boiler water treatment 123: 108: 1115: 1104: 925: 783: 740:the boiler. See also 672: 503: 114: 106: 1458:. 1971 . p. 4. 897:An advanced form of 791:on a vertical boiler 564:) could be added by 180:, which is used for 1200:a plate across the 763:Klinger gauge glass 1495:Water-tube boilers 1319:Wet bottom furnace 1233:smokebox tubeplate 1118: 1110: 1107:smokebox tubeplate 928: 793: 677: 528:thimble water tube 508: 124: 109: 1465:978-0-11-770223-3 1415:978-0-7110-0628-7 1372:978-0-19-860782-3 1309:Water-tube boiler 1223:firebox tubeplate 1214:locomotive boiler 1172:locomotive boiler 1154:Admiralty example 1140:Three-drum boiler 1007:Steam accumulator 984:another term for 847:from circulation. 805:water tube boiler 716:boiler explosions 691:Lancashire boiler 598:water-tube boiler 436:dropping the fire 289:locomotive boiler 78: 77: 70: 1522: 1474: 1473: 1444: 1438: 1437: 1426: 1420: 1419: 1398: 1392: 1391: 1383: 1377: 1376: 1354: 1311: 1310: 1298: 1297: 1280: 1279: 1270: 1269: 1261: 1260: 1243: 1242: 1235: 1234: 1225: 1224: 1206:fire-tube boiler 1197: 1196: 1163: 1162: 981: 980: 943: 942: 894: 893: 854: 853: 836: 835: 818: 817: 800: 799: 757:Bernoulli effect 729: 728: 710: 709: 700: 699: 615: 614: 591:Fire-tube boiler 585: 584: 575: 574: 537: 536: 484: 483: 482:Exhaust injector 473: 472: 463: 462: 449: 448: 431: 430: 413: 412: 398: 397: 380: 379: 357: 356: 337: 336: 322: 321: 306: 305: 284: 283: 222: 212: 211: 202: 201: 173: 172: 131: 130: 115:Section through 73: 66: 62: 59: 53: 48:this article by 39:inline citations 26: 25: 18: 1530: 1529: 1525: 1524: 1523: 1521: 1520: 1519: 1480: 1479: 1478: 1477: 1466: 1454:. Vol. 1. 1446: 1445: 1441: 1428: 1427: 1423: 1416: 1400: 1399: 1395: 1385: 1384: 1380: 1373: 1356: 1355: 1351: 1346: 1329: 1308: 1307: 1295: 1294: 1277: 1276: 1267: 1266: 1258: 1257: 1251:Vertical boiler 1240: 1239: 1232: 1231: 1222: 1221: 1194: 1193: 1160: 1159: 1099: 1069:Steam separator 1062:Steam generator 1052:saturated steam 1046:a form of mild 978: 977: 970:mounted at the 968:blow-down valve 940: 939: 920: 891: 890: 851: 850: 833: 832: 815: 814: 797: 796: 778: 726: 725: 707: 706: 697: 696: 667: 639:Foundation ring 612: 611: 582: 581: 572: 571: 534: 533: 498: 481: 480: 470: 469: 460: 459: 446: 445: 428: 427: 410: 409: 395: 394: 377: 376: 354: 353: 334: 333: 319: 318: 315: 303: 302: 281: 280: 220: 209: 208: 199: 198: 178:foundation ring 170: 169: 128: 127: 101: 83:for generating 74: 63: 57: 54: 44:Please help to 43: 27: 23: 12: 11: 5: 1528: 1526: 1518: 1517: 1512: 1507: 1502: 1497: 1492: 1482: 1481: 1476: 1475: 1464: 1452:Stokers Manual 1439: 1434:Stokers Manual 1421: 1414: 1393: 1378: 1371: 1365:. p. 79. 1348: 1347: 1345: 1342: 1341: 1340: 1335: 1328: 1325: 1324: 1323: 1321: 1316: 1312: 1305: 1299: 1292: 1281: 1274: 1271: 1264: 1262: 1255: 1253: 1248: 1244: 1237: 1198: 1191: 1184: 1179: 1164: 1157: 1142: 1137: 1135: 1133:Thermic siphon 1130: 1124: 1098: 1095: 1094: 1093: 1090: 1085: 1078: 1073: 1071: 1066: 1064: 1059: 1044: 1039: 1032: 1027: 1016: 1011: 1009: 1004: 1002: 1000:Snifting valve 997: 994: 989: 982: 975: 964: 959: 944: 937: 934: 919: 916: 915: 914: 895: 888: 886: 881: 878: 873: 855: 848: 837: 830: 819: 812: 801: 777: 774: 773: 772: 765: 760: 753:feedwater pump 749: 744: 730: 723: 720:Yarrow boilers 711: 704: 701: 694: 687:thermic syphon 683: 681:Galloway tubes 674:Galloway tubes 666: 663: 662: 661: 654: 649: 644: 641: 636: 631: 616: 609: 607: 602: 593: 588: 586: 579: 576: 569: 558: 555: 552: 547: 538: 531: 524: 519: 517:Feedwater pump 514: 497: 494: 493: 492: 485: 478: 474: 467: 464: 457: 450: 443: 432: 425: 414: 407: 399: 392: 381: 374: 358: 351: 341: 338: 331: 323: 314: 311: 310: 309: 307: 300: 285: 278: 263: 258: 247: 244: 236: 231: 228: 223: 213: 206: 203: 196: 188: 185: 174: 171:Blow-down cock 167: 160: 155: 152: 147: 132: 100: 97: 76: 75: 30: 28: 21: 13: 10: 9: 6: 4: 3: 2: 1527: 1516: 1513: 1511: 1508: 1506: 1503: 1501: 1500:Steam boilers 1498: 1496: 1493: 1491: 1488: 1487: 1485: 1471: 1467: 1461: 1457: 1453: 1449: 1443: 1440: 1435: 1431: 1425: 1422: 1417: 1411: 1407: 1403: 1397: 1394: 1389: 1382: 1379: 1374: 1368: 1364: 1360: 1353: 1350: 1343: 1339: 1336: 1334: 1331: 1330: 1326: 1322: 1320: 1317: 1313: 1306: 1304: 1300: 1293: 1290: 1286: 1282: 1275: 1272: 1265: 1263: 1256: 1254: 1252: 1249: 1245: 1238: 1229: 1219: 1218:inner firebox 1215: 1211: 1207: 1203: 1199: 1192: 1189: 1185: 1183: 1180: 1177: 1173: 1169: 1168:outer firebox 1165: 1158: 1155: 1151: 1147: 1143: 1141: 1138: 1136: 1134: 1131: 1129: 1125: 1123: 1120: 1119: 1114: 1108: 1103: 1096: 1091: 1089: 1086: 1083: 1079: 1077: 1076:Suction valve 1074: 1072: 1070: 1067: 1065: 1063: 1060: 1057: 1053: 1049: 1045: 1043: 1040: 1037: 1033: 1031: 1028: 1025: 1021: 1017: 1015: 1012: 1010: 1008: 1005: 1003: 1001: 998: 995: 993: 990: 987: 983: 976: 973: 969: 965: 963: 960: 957: 953: 949: 945: 938: 935: 933: 930: 929: 924: 917: 912: 908: 904: 900: 896: 892:Rocking grate 889: 887: 885: 882: 879: 877: 874: 872: 868: 864: 860: 856: 849: 846: 842: 838: 831: 828: 824: 820: 813: 810: 809:bridge clamps 806: 802: 795: 794: 790: 786: 782: 775: 770: 766: 764: 761: 758: 754: 750: 748: 745: 743: 739: 735: 731: 724: 721: 717: 712: 705: 702: 695: 692: 688: 684: 682: 679: 678: 675: 671: 664: 659: 655: 653: 650: 648: 645: 642: 640: 637: 635: 632: 629: 625: 621: 617: 610: 608: 606: 603: 600: 599: 594: 592: 589: 587: 580: 577: 573:Fire dropping 570: 567: 563: 559: 556: 553: 551: 548: 545: 544: 543:Rocking grate 539: 532: 529: 525: 523: 520: 518: 515: 513: 510: 509: 506: 502: 495: 490: 486: 479: 477:requirements. 475: 468: 465: 458: 455: 451: 444: 441: 437: 433: 426: 423: 419: 415: 408: 405: 400: 393: 390: 386: 382: 375: 372: 368: 364: 359: 352: 349: 345: 342: 339: 332: 329: 324: 317: 316: 312: 308: 301: 298: 294: 290: 286: 279: 276: 272: 268: 264: 262: 259: 256: 252: 248: 246:Boiler ticket 245: 242: 237: 235: 232: 229: 227: 224: 218: 214: 207: 204: 197: 194: 189: 186: 183: 179: 175: 168: 165: 161: 159: 156: 153: 151: 148: 145: 141: 137: 133: 126: 125: 122: 118: 113: 105: 98: 96: 94: 89: 86: 82: 72: 69: 61: 58:February 2012 51: 47: 41: 40: 34: 29: 20: 19: 16: 1468:– via 1447: 1442: 1429: 1424: 1401: 1396: 1387: 1381: 1358: 1352: 1278:Washout plug 1241:Vacuum valve 1174:, below the 1148:pattern. In 1122:Thimble tube 1081: 932:Safety valve 871:washout plug 823:boiler scale 821:a sludge of 789:bridge clamp 652:Fusible plug 634:Flued boiler 620:flued boiler 596: 541: 487:A feedwater 471:Drowned tube 440:blowing down 417: 343: 304:Bridge clamp 121:bridge clamp 90: 79: 64: 55: 36: 15: 1505:Steam power 1404:. Hersham: 1289:washing out 1259:Water-level 1188:check valve 1161:Throatplate 1088:Superheater 1048:superheater 1042:Steam drier 972:water-level 952:water-level 869:. See also 863:washing out 769:gauge glass 738:washing out 698:Gauge glass 658:water level 628:superheater 605:Flash steam 442:the boiler. 396:Crown sheet 367:Russia iron 340:Clack valve 335:Check valve 234:Boiler suit 226:Boiler stay 217:boilermaker 210:Boilersmith 50:introducing 1484:Categories 1456:Royal Navy 1418:. 0604/A1. 1361:. Oxford: 1344:References 1296:Water drum 1268:Water-wall 1210:fire-tubes 1150:Royal Navy 1128:field tube 1036:steam drum 1014:Steam drum 962:Scum valve 948:hard water 841:water drum 767:A form of 522:Field-tube 505:Field-tube 378:Crinolines 282:Brick arch 33:references 1406:Ian Allan 1287:used for 1195:Tubeplate 884:Regulator 827:explosion 630:elements. 624:firetubes 583:Fire-tube 512:Feedwater 461:Downcomer 389:crinoline 373:practice. 320:Carryover 293:blastpipe 271:corrosion 193:blastpipe 182:blow down 158:Blow-down 150:Blastpipe 1327:See also 1303:mud drum 1283:A small 1228:smokebox 1182:Top-feed 1156:of this. 992:Smokebox 926:Smokebox 857:A small 834:Mud drum 747:Injector 732:A small 727:Handhole 708:Grooving 685:tapered 557:Firedoor 489:injector 429:Disposal 385:cladding 363:asbestos 355:Cladding 348:top feed 255:mainline 241:firehole 144:disposal 136:firebars 1510:Boilers 1285:mudhole 1247:effect. 1056:turbine 1020:priming 907:clinker 899:firebar 876:Priming 859:manhole 852:Mudhole 798:Manhole 785:Mudhole 742:mudhole 734:manhole 647:Furnace 566:stokers 550:Firebox 535:Firebar 454:priming 418:beneath 328:priming 275:foaming 117:manhole 81:Boilers 46:improve 1462:  1412:  1369:  1202:barrel 1176:barrel 1146:Yarrow 979:Sludge 422:ashpan 411:Damper 391:skirt. 251:boiler 200:Boiler 187:Blower 164:sludge 140:damper 129:Ashpan 35:, but 1315:less. 1204:of a 1170:of a 941:Scale 903:grate 404:stays 344:Clack 273:, or 267:scale 243:door. 85:steam 1470:HMSO 1460:ISBN 1410:ISBN 1367:ISBN 1301:see 1212:. A 1082:less 1024:dome 911:drop 787:and 613:Flue 562:coal 447:Dome 438:and 297:coke 119:and 93:HVAC 1097:T-W 986:mud 956:mud 867:mud 845:mud 816:Mud 776:M-R 665:G-K 371:LMS 313:C-E 99:A-B 95:). 1486:: 1236:). 1034:a 966:A 839:a 751:a 269:, 1472:. 1375:. 1230:( 1220:( 1178:. 988:. 958:. 918:S 829:. 722:. 693:. 601:. 568:. 546:. 496:F 456:. 424:. 406:. 330:. 299:. 277:. 195:. 184:. 146:. 71:) 65:( 60:) 56:( 42:.

Index

references
inline citations
improve
introducing
Learn how and when to remove this message
Boilers
steam
HVAC


manhole
bridge clamp
firebars
damper
disposal
Blastpipe
Blow-down
sludge
foundation ring
blow down
blastpipe
boilermaker
Boiler stay
Boiler suit
firehole
boiler
mainline
Boiler water treatment
scale
corrosion

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