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Indentation hardness

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749:, performed with either 3 gf or 9 gf loads, preceded the development of microhardness testers using traditional indenters. In 1925, Smith and Sandland of the UK developed an indentation test that employed a square-based pyramidal indenter made from diamond. They chose the pyramidal shape with an angle of 136° between opposite faces in order to obtain hardness numbers that would be as close as possible to Brinell hardness numbers for the specimen. The Vickers test has a great advantage of using one hardness scale to test all materials. The first reference to the Vickers indenter with low loads was made in the annual report of the 716:. Due to their specificity, microhardness testing can be used to observe changes in hardness on the microscopic scale. Unfortunately, it is difficult to standardize microhardness measurements; it has been found that the microhardness of almost any material is higher than its macrohardness. Additionally, microhardness values vary with load and work-hardening effects of materials. The two most commonly used microhardness tests are tests that also can be applied with heavier loads as macroindentation tests: 104: 857:. For spherical indenters the indentation is known to stay symmetrical and spherical, but with a larger radius. For very hard materials the radius can be three times as large as the indenter's radius. This effect is attributed to the release of elastic stresses. Because of this effect the diameter and depth of the indentation do contain errors. The error from the change in diameter is known to be only a few percent, with the error for the depth being greater. 124:. One key factor of instrumented indentation test is that the tip needs to be controlled by force or displacement that can be measured simultaneously throughout the indentation cycle. Current technology can realize accurate force control in a wide range. Therefore hardness can be characterized at many different length scales, from hard materials like ceramics to soft materials like polymers. 704:" has been widely employed in the literature to describe the hardness testing of materials with low applied loads. A more precise term is "microindentation hardness testing." In microindentation hardness testing, a diamond indenter of specific geometry is impressed into the surface of the test specimen using a known applied force (commonly called a "load" or "test load") of 1 to 1000 734:
testing can be done using Vickers as well as Knoop indenters. For the Vickers test, both the diagonals are measured and the average value is used to compute the Vickers pyramid number. In the Knoop test, only the longer diagonal is measured, and the Knoop hardness is calculated based on the projected area of the indent divided by the applied force, also giving test units in kgf/mm.
91:). Hardness, however, cannot be considered to be a fundamental material property. Classical hardness testing usually creates a number which can be used to provide a relative idea of material properties. As such, hardness can only offer a comparative idea of the material's resistance to plastic deformation since different hardness techniques have different scales. 1075: 52:, but it is an imperfect correlation often limited to small ranges of strength and hardness for each indentation geometry. This relation permits economically important nondestructive testing of bulk metal deliveries with lightweight, even portable equipment, such as hand-held Rockwell hardness testers. 634:(HV), which has one of the widest scales. Widely used to test hardness of all kinds of metal materials (steel, nonferrous metals, tinsel, cemented carbide, sheet metal, etc.); surface layer / coating (Carburization, nitriding, decarburization layer, surface hardening layer, galvanized coating, etc.). 737:
The Vickers microindentation test is carried out in a similar manner welling to the Vickers macroindentation tests, using the same pyramid. The Knoop test uses an elongated pyramid to indent material samples. This elongated pyramid creates a shallow impression, which is beneficial for measuring the
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Indentation procedures can, however, be used to extract genuine stress-strain relationships. Certain criteria need to be met if reliable results are to be obtained. These include the need to deform a relatively large volume, and hence to use large loads. The methodologies involved are often grouped
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For any given load, the hardness increases rapidly at low diagonal lengths, with the effect becoming more pronounced as the load decreases. Thus at low loads, small measurement errors will produce large hardness deviations. Thus one should always use the highest possible load in any test. Also, in
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Surface finish of the part and the indenter do not have an effect on the hardness measurement, as long as the indentation is large compared to the surface roughness. This proves to be useful when measuring the hardness of practical surfaces. It also is helpful when leaving a shallow indentation,
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In microindentation testing, the hardness number is based on measurements made of the indent formed in the surface of the test specimen. The hardness number is based on the applied force divided by the surface area of the indent itself, giving hardness units in kgf/mm. Microindentation hardness
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The equation based definition of hardness is the pressure applied over the contact area between the indenter and the material being tested. As a result hardness values are typically reported in units of pressure, although this is only a "true" pressure if the indenter and surface interface is
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There is some disagreement in the literature regarding the load range applicable to microhardness testing. ASTM Specification E384, for example, states that the load range for microhardness testing is 1 to 1000 gf. For loads of 1 kgf and below, the Vickers hardness (HV) is calculated with an
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for hard steels, for example, some materials show qualitatively different behaviors under the various measurement methods. The Vickers and Brinell hardness scales correlate well over a wide range, however, with Brinell only producing overestimated values at high loads.
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of the surrounding material. If the metal is work hardened it has a tendency to pile up and form a "crater". If the metal is annealed it will sink in around the indentation. Both of these effects add to the error of the hardness measurement.
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R.L. Smith and G.E. Sandland, "An Accurate Method of Determining the Hardness of Metals, with Particular Reference to Those of a High Degree of Hardness," Proceedings of the Institution of Mechanical Engineers, Vol. I, 1922, p
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Instrumented indentation basically indents a sharp tip into the surface of a material to obtain a force-displacement curve. The results provide a lot of information about the mechanical behavior of the material, including
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Hardness measurements quantify the resistance of a material to plastic deformation. Indentation hardness tests compose the majority of processes used to determine material hardness, and can be divided into three classes:
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testing. As a result, techniques testing material "hardness" by indenting a material with a very small impression have been developed to attempt to estimate these properties.
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Shnyrev, G.D., Bulychev, S.I. & Alekhin, V.P. & Shorshorov, M.K. & Ternovskii, A.P. (1975). "Determining Young's modulus from the indentor penetration diagram".
961: 922: 45:. Several such tests exist, wherein the examined material is indented until an impression is formed; these tests can be performed on a macroscopic or microscopic scale. 1070:{\displaystyle C\approx {\begin{cases}3&{\text{large }}E/\sigma _{y}{\text{ (ex. metals)}}\\1.5&{\text{small }}E/\sigma _{y}{\text{ (ex. glasses)}}\end{cases}}} 294: 1300: 518: 460: 491: 433: 285: 895: 846:
effect of the process. However, it has been experimentally determined through "strainless hardness tests" that the effect is minimal with smaller indentations.
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The indentation that is left after the indenter and load are removed is known to "recover", or spring back slightly. This effect is properly known as
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Commonly used indentation techniques, as well as detailed calculation of each different method, are discussed as follows.
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apply. A uni-axial test only constrains the material in one dimension, which allows the material to fail as a result of
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or thin components. Both the Knoop and Vickers indenters require polishing of the surface to achieve accurate results.
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The main sources of error with indentation tests are poor technique, poor calibration of the equipment, and the
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There is, in general, no simple relationship between the results of different hardness tests. Though there are
1508: 689: 569: 34: 1461: 1294: 720: 637: 631: 523: 42: 1239: 1135: 1081: 924:, of many materials is proportional to the hardness by a constant known as the constrain factor, C. 823:
the vertical portion of the curves, small measurement errors will produce large hardness deviations.
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The hardness differs from the uni-axial compressive yield stress of the material because different
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because a finely etched indenter leaves a much easier to read indentation than a smooth indenter.
398:{\displaystyle {\frac {1}{E_{r}}}={\frac {1-\nu _{s}^{2}}{E_{s}}}+{\frac {1-\nu _{i}^{2}}{E_{i}}}} 127:
The earliest work was finished by Bulychev, Alekhin, Shorshorov in the 1970s, who determined that
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of a material can be determined from the slope of a force vs. displacement indentation curve as:
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The term "macroindentation" is applied to tests with a larger test load, such as 1 
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tests. Microindentation tests typically have forces less than 2 N (0.45 lb
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in 1932. Lips and Sack describes the first Vickers tester using low loads in 1936.
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at smaller scales. Measuring mechanical properties for materials, for instance, of
1479: 1227: 713: 663:(HR), principally used in the USA. HRA, HRB and HRC scales are most widely used. 202:{\displaystyle S={dP \over d\delta }={\frac {2}{\sqrt {\pi }}}E_{r}{\sqrt {A}}} 1189: 1172: 1148: 1123: 705: 65: 1444: 1259: 1198: 1124:"Correlation of Yield Strength and Tensile Strength with Hardness for Steels" 48:
When testing metals, indentation hardness correlates roughly linearly with
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Meyers and Chawla (1999): "Mechanical Behavior of Materials", 162–168.
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The most critical information, hardness, can be calculated by:
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or more. There are various macroindentation tests, including:
624: 1063: 712:(roughly 200 gf) and produce indentations of about 50 708:. Microindentation tests typically have forces of 2  1362: 1350: 1338: 1326: 1314: 27:
Any measure of hardness based on indentation resistance
1429:(2nd ed.). New York: Springer. pp. 156–157. 860:
Another effect the load has on the indentation is the
812:{\displaystyle HV=0.0018544\times {\tfrac {L}{d^{2}}}} 791: 975: 933: 903: 883: 774: 572: 526: 499: 472: 441: 414: 297: 266: 242: 232:: material stiffness, which is the slope of the curve 218: 140: 761:) is in grams force and the mean of two diagonals ( 669:, for polymers, widely used in the rubber industry. 1069: 955: 916: 889: 811: 604: 552: 512: 485: 454: 427: 397: 279: 248: 224: 201: 1128:Journal of Materials Engineering and Performance 1212: 1210: 1208: 8: 1299:: CS1 maint: multiple names: authors list ( 692:, which is described in a separate article. 560:, the second term can typically be ignored. 520:are that of the indenter. Since typically, 60:Different techniques are used to quantify 1188: 1147: 1055: 1049: 1040: 1032: 1018: 1012: 1003: 995: 982: 974: 947: 932: 908: 902: 882: 800: 790: 773: 585: 579: 571: 544: 531: 525: 504: 498: 477: 471: 446: 440: 419: 413: 387: 376: 371: 358: 347: 336: 331: 318: 307: 298: 296: 271: 265: 241: 217: 192: 186: 170: 147: 139: 745:Scratch tests at low loads, such as the 1226:Oliver, W.C.; Pharr, G.M. (June 1992). 1114: 1292: 1122:Pavlina, E.J.; Van Tyne, C.J. (2008). 605:{\displaystyle H={\frac {P_{max}}{A}}} 1418: 1416: 7: 68:, cannot be done using conventional 1423:Fischer-Cripps, Anthony C. (2007). 1462:"Pinball Tester Reveals Hardness." 553:{\displaystyle E_{i}>>E_{s}} 25: 1426:Introduction to contact mechanics 640:(HB) BHN and HBW are widely used 1171:Broitman, Esteban (March 2017). 107:Instrumented Indentation Tester 956:{\displaystyle H=C\sigma _{y}} 287:: reduced modulus, defined as: 1: 1232:Journal of Materials Research 740:hardness of brittle materials 256:: the tip-sample contact area 1467:, November 1945, p. 75. 751:National Physical Laboratory 747:Bierbaum microcharacter test 462:are the Young's modulus and 1484:, Oxford University Press, 1349:EBP Rockwell hardness test 917:{\displaystyle \sigma _{y}} 681:practical conversion tables 1530: 1325:EBP Brinell hardness test 1313:EBP Vickers hardness test 1098:Leeb rebound hardness test 830: 675:, for composite materials. 1190:10.1007/s11249-016-0805-5 1149:10.1007/s11665-008-9225-5 1082:compressive failure modes 1361:EBP Shore hardness test 1337:EBP Knoop hardness test 873:Relation to yield stress 757:equation, wherein load ( 513:{\displaystyle \nu _{i}} 455:{\displaystyle \nu _{s}} 99:Instrumented indentation 62:material characteristics 1283:Zavodskaya Laboratoriya 690:Indentation plastometry 1481:The Hardness of Metals 1071: 957: 918: 891: 813: 696:Microindentation tests 661:Rockwell hardness test 619:Macroindentation tests 606: 554: 514: 487: 456: 429: 399: 281: 250: 226: 203: 108: 35:mechanical engineering 1478:Tabor, David (2000), 1252:10.1557/JMR.1992.1564 1072: 958: 919: 892: 827:Nanoindentation tests 814: 765:) is in millimeters: 721:Vickers hardness test 638:Brinell hardness test 632:Vickers hardness test 607: 555: 515: 488: 486:{\displaystyle E_{i}} 457: 430: 428:{\displaystyle E_{s}} 400: 282: 280:{\displaystyle E_{r}} 251: 227: 204: 106: 1363:http://www.hiebp.com 1351:http://www.hiebp.com 1339:http://www.hiebp.com 1327:http://www.hiebp.com 1315:http://www.hiebp.com 973: 931: 901: 881: 772: 673:Barcol hardness test 570: 524: 497: 470: 439: 412: 295: 264: 240: 216: 138: 31:Indentation hardness 1514:Physical quantities 1244:1992JMatR...7.1564O 1140:2008JMEP...17..888P 1057: (ex. glasses) 727:Knoop hardness test 667:Shore hardness test 656:Meyer hardness test 650:Janka hardness test 644:Knoop hardness test 381: 341: 122:plastic deformation 1067: 1062: 1020: (ex. metals) 953: 914: 887: 809: 807: 602: 550: 510: 483: 466:of the sample, an 452: 425: 395: 367: 327: 277: 246: 222: 199: 109: 33:tests are used in 1465:Popular Mechanics 1436:978-0-387-68188-7 1401:Tabor, pp. 14-15. 1177:Tribology Letters 1058: 1035: 1021: 998: 890:{\displaystyle H} 806: 600: 393: 353: 313: 249:{\displaystyle A} 225:{\displaystyle S} 197: 180: 179: 165: 56:Material hardness 41:of a material to 37:to determine the 16:(Redirected from 1521: 1494: 1449: 1448: 1420: 1411: 1408: 1402: 1399: 1393: 1390: 1384: 1381: 1375: 1371: 1365: 1359: 1353: 1347: 1341: 1335: 1329: 1323: 1317: 1311: 1305: 1304: 1298: 1290: 1278: 1272: 1271: 1238:(6): 1564–1583. 1223: 1217: 1214: 1203: 1202: 1192: 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1260:0884-2914 1199:1023-8883 1183:(1): 23. 1158:135890256 1047:σ 1010:σ 980:≈ 945:σ 906:σ 862:piling-up 788:× 785:0.0018544 502:ν 444:ν 369:ν 365:− 329:ν 325:− 177:π 162:δ 1374:623–641. 1092:See also 538:>> 116:, e.g., 114:hardness 70:uniaxial 39:hardness 1240:Bibcode 1136:Bibcode 966:where: 73:tensile 1488:  1443:  1433:  1266:  1258:  1197:  1156:  408:Where 1264:S2CID 1154:S2CID 1086:shear 1486:ISBN 1441:OCLC 1431:ISBN 1301:link 1256:ISSN 1195:ISSN 729:(HK) 723:(HV) 493:and 435:and 120:and 83:and 1248:doi 1185:doi 1144:doi 1028:1.5 864:or 625:kgf 1505:: 1439:. 1415:^ 1297:}} 1293:{{ 1287:41 1285:. 1262:. 1254:. 1246:. 1234:. 1230:. 1207:^ 1193:. 1181:65 1179:. 1175:. 1152:. 1142:. 1132:17 1130:. 1126:. 714:Ξm 706:gf 1495:. 1447:. 1303:) 1270:. 1250:: 1242:: 1236:7 1201:. 1187:: 1160:. 1146:: 1138:: 1051:y 1042:/ 1038:E 1014:y 1005:/ 1001:E 991:3 985:{ 977:C 949:y 941:C 938:= 935:H 910:y 885:H 802:2 798:d 794:L 782:= 779:V 776:H 763:d 759:L 710:N 598:A 593:x 590:a 587:m 583:P 577:= 574:H 546:s 542:E 533:i 529:E 506:i 479:i 475:E 448:s 421:s 417:E 389:i 385:E 378:2 373:i 362:1 356:+ 349:s 345:E 338:2 333:s 322:1 316:= 309:r 305:E 301:1 273:r 269:E 244:A 220:S 195:A 188:r 184:E 173:2 168:= 159:d 154:P 151:d 145:= 142:S 89:f 20:)

Index

Indent test
mechanical engineering
hardness
deformation
tensile strength
material characteristics
thin films
uniaxial
tensile
Nanoindentation Tester
hardness
elastic moduli
plastic deformation
Young's modulus
Poisson's ratio
kgf
Vickers hardness test
Brinell hardness test
Knoop hardness test
Janka hardness test
Meyer hardness test
Rockwell hardness test
Shore hardness test
Barcol hardness test
practical conversion tables
Indentation plastometry
gf
N
Ξm
Vickers hardness test

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