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KarTrak

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ownership of railcars, to if the ACI requirements would be eliminated. The result of this ballot was to eliminate the requirement to install ACI labels. The decision was overwhelming, with a 5 to 1 margin. Despite claiming in their white paper that the dissatisfaction with ACI "would not mean the railroad industry was taking a step backward in car utilization, or operating efficiency or in the adoption of modern technology." of this failure, the railroad industry did not seriously search for another system to identify railcars until the mid-1980s.
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to-the-middle-of-the-tag orientation. Especially the color selection and sequence ordering of STOP seems to be the subject of such errors leading to decoding errors and needs for decoder workarounds for the field that effectively weakened the system. Even some early times advertisement materials exposed such flaws. Also its said that checksum labels had been wrong sometimes, and even the label set itself had some variations in respect to the imprinted number.
708:), and more elaborate tracking and weighing systems were integrated. Sometimes these included many railyard input sensors, for rail switch position, car passage, and hot wheel bearing sensors. Some of the more productive and thus longer-lived systems were installed in captive rail applications that carried bulk goods from mines to smelter, where the weight of individual cars loaded and unloaded tracked the bulk inventory. 1947: 291: 608: 591:. Labels were required to be unobstructed, and couldn't have anything such as ladders, railings, grab iron between them and the scanner. When placed on rail cars with external For curved surfaces of tank cars, an oversized ACI label was available, known as a 'extended-range panel' The retroreflective stripes on these panels were 3.5 inches (89 mm) taller than standard stripes. 723:
searching for information beyond going through piles of paperwork. Clerical personnel became frustrated by the increasing error rate. These issues would lead to the abandonment by the ARR who discontinued the requirement for rail cars to have KarTrak labels. Between 1967 and 1977, the railroad industry spent $ 150 million on KarTrak, and up to 95% of cars were barcoded.
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leaving the railroad, and all cars being owned by the railroad in question and thus able to be equipped with labels. In three years, 50,000 railroad cars were equipped KarTrak labels. This served a dual purpose, allowing Sylvania to generate money to invest in further development of the system, while also denying a foothold to competing car tracking systems.
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Railroad cars that were in service prior to 1977 would go on to carry KarTrak labels, with labels being still observed on freight cars into the 2000s. These labels have vanished in time due to a combination of repainting, major overhaul, and the retirement of cars, particularly due to the AAR Rule 88
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The readers were optical scanners, somewhat like the barcode scanners used for retail store barcode items today. The scanning distances and speeds meant that the processing electronics needed to be state-of-the-art for its day. They were placed along the rail lines, often at the entrance and exit of
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The AAR had recognized from their field tests that periodic inspection and label maintenance would be requirements to maintain a high level of label readability. Regulations were instituted for label inspection and repair whenever a railcar was in the repair shop, which on average happened every two
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Starting in 1967, all railcar owners were required by the AAR to install ACI labels on their cars. By 1970, roughly 86% of the 2 million railroad freight cars were carrying an ACI plate, with some railroads having completed labeling of their freight cars. Twelve railroads had completed installation
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Sylvania early on moved to sell KarTrak to smaller, 'captive' railroad systems. Captive railroads, such as those used to supply coal to a power station on an isolated system were a prime environment, as issues caused by cars not equipped by KarTrak wouldn't occur due to the lack of cars entering or
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plastic sheet that was coated with red or blue dye to provide distinguishable color filters. The retroreflective material gave a clear optical signal that could be read from a 9-to-12-foot (2.7 to 3.7 m) distance and easily distinguished from the other markings on the railcar. The white areas
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Even towards the end of and after the demise of KarTrak, development of improvements based on the system did continue, with three patents being issued in 1976, 1977 and 1982 that were based on the KarTrak technology, one for a variable label that could signal an issue with car, like a refrigerator
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In 1984, Computer Identics Corporation, Collins' company following his departure from GTE Sylvania, would sue Southern Pacific Transportation, along with three other companies, alleging they'd acted in a conspiracy to intentionally undermine KarTrak, in favor of a system Southern Pacific had been
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Railroad, using passenger trains and a gravel train that did not leave the Boston & Maine railroad network. Using trains that were always confined to Boston & Maine enabled easy testing, refinement and demonstration the KarTrak system, as cars fitted with the system were always around and
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The KarTrak system proved to need too much maintenance to be practical. Up to 20% of the cars were not read correctly. Further, ACI did not have any centralized system or network, even within railroad companies. The information collected from wayside scanners was printed out with little means of
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light source arranged co-axially with red and blue sensing photo tubes. The coaxial optical arrangement provided optimum sensing of the retroreflective labels. This optical source and sensing beam was directed to a large (8–14 in or 20–36 cm) mirrored rotating wheel that provided the
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KarTrak ACI tags consisted of a plate with 13 horizontal labels put in a vertical arrangement that are also understood as data lines, which could have 13 different forms. These labels, or symbols, stand for the single digits 0-9, the number 10 as an extra feature for the checksum line, and the
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that flagged several problems with KarTrak: Frequent inaccuracies in data, ACI labels reaching the end of their life span and requiring replacement, and lack of universal adoption within the railroad industry. A weighted ballot would be conducted of all interchange railroads, weighted based on
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The labels, also understood as data lines, each had two horizontal stripes that together represented a single symbol of information. The used colors for the stripes were blue, white, red and black. This does make up a total of 16 combinations where only 12 were used in the center area by just
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In practice people found that there was a significant number of cases where the label set was not done correctly or the label application had errors such as a 180° rotation of it - whilst as a rule of thumbs the blue stripes of START and STOP would have been needed to point to the left with a
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By 1975, 90% of all railcars were labeled. The read rate was about 80%, which means that after seven years of service, 10% of the labels had failed for reasons such as physical damage and dirt accumulation. The dirt accumulation was most evident on flatcars that had low-mounted labels.
738:, as well as identifying the vehicle. A computer would calculate the toll due and a bill would be sent to the driver. Like the original version of KarTrak, vehicles would be fitted with a label approximately 3 by 7 inches (76 by 178 mm) that would be scanned by a camera at 677:
a switchyard and at major junctions, spaced back from the tracks so that the labels would pass in the reading zone, 9 to 12 feet (2.7 to 3.7 m) from the scanner and with the scanner aperture at 9 feet 6 inches (2.90 m) above the railhead.
116:. During the early portion of the 1960s, Sylvania's Applied Research Lab team met with representatives of various railroads to gain insight into their needs and wants for a car tracking system. Features and design aspects desired by the railroads included: 501:
inch (0.95 cm) vertical gap between the labels realized a total height of 17.5 inches (44 cm). Labels could be affixed directly to the car side, but usually were applied to dark plates, which were then riveted to each side of the car.
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and 90, which restrict use of rail cars built prior to July 1, 1974 to a 40 life, which ran out for most cars in the mid-2010s. Cars built on and after 1 July 1974 are subject to a 50 year life, with mandatory retirements to start in 2024.
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The start and stop labels were partially filled, so that the reader scanning beam would be centered on them before they were recognized. This ensured that the entire label was centered and had the best chance of being read accurately.
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excluding black to be the lower color. For sensor reasons the white color was dimmed down by a black checkerboard so that they roughly met with the intensity of red and blue that were light sensed via a color filters.
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The scanner's analog video signals were passed to a nearby rail equipment hut where the processing and computing electronics were located. The first systems were discrete circuits and logic and only provided an
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Railroads have struggled with the tracking of railroad cars across their vast networks, a problem that became worse with the increased growth of systems and movement of rail cars from network to network via
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vertical scanning of the railcar. The movement of the train provided the horizontal scanning. Although the system could capture labels at 60 miles per hour (97 km/h), often the speeds were much lower.
697:-coded list of the labels that passed the scanner. These were forwarded to the rail operators for manual tracking or integration with their computer systems. Later reading systems were coupled with era 101:, who owned massive fleets of railroad cars, but were not actually railroads. A missing car took time to track down, often requiring workers to walk rail yards looking at cars until it was located. 304:"START" and "STOP" labels that gave reference to the vertical line position of the tag. Present day available depictions of the labels do often name the upper color first and then the lower color. 208:
Following disagreements with Sylvania regarding the future potential of KarTrak, Collins departed in 1968 to form his own company to continue research and development into scanners and barcodes.
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By the mid to late 1960s, railroads in North America began searching for a system that would allow them to automatically identify railcars and other rolling stock. Through the efforts of the
893: 564:. Thus, the first digit (line 2) is multiplied by 1, the second by 2, the third by 4, the fourth by 8 and so on, until the 10th, which is multiplied by 512. The sum of all these numbers 93:. A railroad's car could end up a thousand miles away on another company's tracks. This didn't factor the ever growing fleet of privately owned railroad cars, from companies such as 1024: 1430: 112:
to use a newly developed computer system in conjunction with scanners to track railroad cars. The idea was inspired by Collins summers in college where he worked for the
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years. The maintenance program never gained sufficient compliance. Without maintenance, the read rate failed to improve, and the KarTrak system was abandoned by 1977.
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provided both a red and blue optical response to the reader, and were patterned with dots so that their brightness would be about the same as a red or blue stripe.
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The scanners were housed in metal boxes typically about the size of a mini-refrigerator, 24 by 24 by 12 inches (610 by 610 by 300 mm). They consisted of a
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car that was too warm, a self cleaning ACI label, and a three-dimensional 'optical target' as another attempt to eliminate the known issue with dirty labels.
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The first digit of the equipment owner (line 2) marks the type of equipment: 0 for railroad-owned, 1 for privately-owned, or 6 for non-revenue equipment.
1343: 1713: 750:. The lawsuit was ultimately unsuccessful, with the jury having found there was no evidence of a conspiracy, which was then upheld on appeal. 1388: 1287: 1001: 767: 75:. KarTrak was made a requirement in North America in 1967, but technical problems led to the abandonment of the system by around 1977. 1516: 717: 175: 28: 1426: 1327: 956: 655: 252: 171: 1438: 553:
The car number is left-padded with zeroes if necessary. For locomotives, line 6 is the type of unit and line 7 the suffix number.
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After the initial field tests, the ABEX, Wabco, and GTE KarTrak ACI systems were selected for a head-to-head accuracy test on the
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All those systems, except the RFID system, had labels that were mounted on each side of the railcar, and a trackside scanner.
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This article is about the obsolete barcode railcar identification system. Not to be confused with the current RFID system,
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CM '70: Proceedings of the 1970 25th annual conference on Computers and crisis: how computers are shaping our future
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In 1972, GTE Sylvania decided to exit the railcar tracking field, and sold KarTrak to Servo Corporation of America.
1986: 1688: 830: 668: 221: 109: 90: 1220: 1804: 576: 1708: 629: 618: 1912: 1819: 637: 622: 164: 1484: 1646: 1624: 1509: 98: 1354: 942: 771: 217: 113: 105: 1322:(First American ed.). New York: Macmillan Publishing Co., Inc. pp. 140–141, Figure 129, 130. 587:
Labels were placed on both sides of all railroad equipment, including locomotives, passenger cars, and
1159: 575:. This means a car with equipment code number 8, ownership code 350, which lists this as a car of the 129:
Scanners capable of scanning at around 9 feet (2.7 m), to enable scanning of labels on railcars,
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A diagram of a complete KarTrak ACI barcode plate, as would be mounted on a rail car.
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Versions of KarTrak technology were trialed in other fields. In the late 1960s, the
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Cars more than 40 years old as measured from the year of original construction...
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is calculated as follows: Each number digit is multiplied by two to the power of
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Scanners capable of operating in isolated locations, and resistant to gunfire.
894:"How the Railroad Industry Invented, Then Immediately Discarded, the Barcode" 1729: 993: 735: 1197: 17: 37: 1833: 1828: 1794: 1789: 1773: 1662: 1559: 988:. New York: Association for Computing Machinery. 1970. pp. 256–258. 178:(AEI) systems. The AAR selected four systems for extensive field tests: 1799: 1779: 1698: 1693: 1619: 1564: 1554: 1549: 1544: 1525: 1231: 588: 68: 64: 167:
in large, full page ads pushing the monetary and efficiency benefits.
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KarTrak was also be advertised to railroads in publications such as
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Sylvania Electric Products. Stites, Francis H. Alexander, Raymond.
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Odegard, Gordon; MR Staff (December 1969). "ACI label placement".
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The code on the caboose in the picture at top can be decoded as
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Modern Freight Cars - Rolling Stock from the '60s Through Today
1190:"A guide to ACI (Automatic Car Identification)/Kar Trak labels" 491:
inches (15 cm) wide and 1 inch (2.5 cm) high. With a
1308:. US 3,225,177. United States Patent Office. 21 December 1965. 1091:
Self-Cleaning Label for Automatic Object Identification System
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Examples of the various KarTrak labels used to form a barcode.
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Ability to scan labels at 0 - 60 miles per hour (97 km/h)
1094:. US 3,935,432. United States Patent Office. 11 January 1977. 1079:. US 3,935,432. United States Patent Office. 27 January 1976. 932:. US 3,366,952. United States Patent Office. 10 October 1966. 34:
Obsolete colored barcode system designed to identify railcars
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Low label cost, approximately $ 1 ($ 9.14 in 2023) per label
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Trains Staff (December 1977). "Arrivals & Departures".
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explored the system as a way of billing vehicles using the
1109:. US 4,329,573. United States Patent Office. 11 May 1982. 312:
Meaning of the stripe paring for upper and lower stripes
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Servo Corporation of America. Hoyer-Ellefsen, Sigurd.
951:(2nd ed.). Data Capture Institute. pp. 8–9. 766:
Some examples of this type a captive railroad include:
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KarTrak's development testing occurred in 1961 on the
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Variable Color Label For Object Identification System
1905: 1884: 1858: 1842: 1818: 1753: 1722: 1673: 1532: 1459:"Automatic Toll Collectors: Here's How They Do It" 1134: 1132: 412:white = white/black checker pattern aka checkered 1073:Servo Corporation of America. Maynard, Robert L. 1031:ACM Digital Library - Computers in transportation 1023:: CS1 maint: DOI inactive as of September 2024 ( 420:Sensing elements and color detection truth table 1485:Computer Identics Corp. v. Southern Pacific Co. 579:, car number 199918, with a check digit of 5. 522:The labels are to be read from bottom to top: 201:GTE Sylvania - KarTrak, a color barcode system 1510: 8: 1383:. Waukesha, WI: Kalmbach Media. p. 10. 1255: 1253: 1045:"Market Place: Big Company's Small Spin-Off" 228:of approximately 50 ACI trackside scanners. 1850:High Capacity Color Barcode (Microsoft Tag) 1139:Trains Staff (February 1978). "ACI Loses". 636:. Unsourced material may be challenged and 1517: 1503: 1495: 1404:Association of American Railroads (2020). 67:system designed to automatically identify 41:Detail of a KarTrak code. This barcode is 1353:. No. 3–7. June 1969. Archived from 1273: 1271: 1125:. No. 12. A.C. Kalmbach. p. 13. 813: 811: 809: 807: 805: 803: 801: 799: 797: 795: 656:Learn how and when to remove this message 1145:. No. 2. A.C. Kalmbach. p. 12. 418: 310: 1160:"Automatic Car Identification - A.C.I." 791: 759: 672:A KarTrak scanner in Midland, Michigan. 174:(AAR), a number of companies developed 1154: 1152: 1051:. New York. p. 56. Archived from 1016: 887: 885: 883: 818:Collins, David Jarrett (Winter 2011). 1320:Railways of the Modern Age since 1963 948:Using Bar Code - Why It's Taking Over 856:"GTE Information Systems Magazine Ad" 7: 1956: 634:adding citations to reliable sources 535:Lines 2 to 5: equipment/owner code. 1280:Modeler's Guide to the Right of Way 1106:Coded Optical Identification System 768:Black Mesa and Lake Powell Railroad 1344:"Little Labels Tell It Like It Is" 1282:. Kalmbach Media. pp. 73–74. 1165:. 15 November 2002. Archived from 718:Automatic equipment identification 198:- a black-and-white barcode system 176:automatic equipment identification 29:Automatic equipment identification 25: 1427:Association of American Railroads 1406:Field Manual of Interchange Rules 253:Association of American Railroads 172:Association of American Railroads 1955: 1946: 1945: 1653: 1637: 945:; Whipple, Nancy Nasuti (1994). 892:Smith, Ernie (24 October 2017). 877:116-117 of the Archive.org file. 606: 289: 277: 1488:, 756 F.2d 200 (1st Cir. 1985). 979:"Computers in Transportation". 562:the labels's position minus two 1221:"Automatic Car Identification" 1043:Metz, Robert (24 March 1972). 829:. pp. 3–4. Archived from 1: 1318:Nock, Oswald Stevens (1975). 1247:(List of ACI Ownership codes) 864:. July 1971. pp. 110–111 703:Digital Equipment Corporation 518:Data contained in Label Lines 1540:Automatic Car Identification 929:Coded Identification Members 541:Lines 3 to 5: ownership code 126:A label life span of 7 years 57:Automatic Car Identification 1228:Eric's Railroad Car History 776:Muskingum Electric Railroad 84:Issue and early development 2003: 1689:Facing Identification Mark 1219:Neubauer, Eric A. (2007). 715: 532:Lines 6 to 11: car number. 505:The labels were made from 222:Spruce Creek, Pennsylvania 26: 1941: 1631: 1351:Western Pacific Mileposts 926:Mori, Hideo. ABEX, Corp. 577:Illinois Central Railroad 318: 192:ABEX - a microwave system 1709:Intelligent Mail barcode 108:approached his employer 1913:Supply chain management 1570:European Article Number 1188:Cranstone, Ian (2011). 996:(inactive 2024-09-18). 994:10.1145/1147347.1147323 573:Start 8350199918 Stop 5 568:11 is the check digit. 410:- = not used / reserved 165:The Wall Street Journal 152:their movements known. 43:Start 8350199918 Stop 5 943:Collins, David Jarrett 673: 538:Line 2: equipment code 251:In November 1977, the 99:Union Tank Car Company 45: 1723:2D barcodes (stacked) 1379:Wilson, Jeff (2019). 1278:Wilson, Jeff (2022). 1029:(Additional weblink: 772:Deseret Power Railway 716:Further information: 671: 526:Line 13: check digit. 269:Tags and label design 218:Pennsylvania Railroad 114:Pennsylvania Railroad 106:David Jarrett Collins 40: 1859:Technological issues 630:improve this section 546:Line 1: start label. 529:Line 12: stop label. 477:The labels each are 1982:Information systems 1918:Object hyperlinking 1463:The Daily Home News 1444:on 8 January 2022. 1237:on 25 February 2021 1103:Greene, Leonard B. 732:New Jersey Turnpike 421: 350:10 / center of STOP 313: 131:shipping containers 1684:CPC Binary Barcode 1585:Interleaved 2 of 5 1423:CSX Transportation 820:"Bar Code History" 746:working on called 674: 598:Trackside scanners 419: 311: 149:Boston & Maine 46: 1987:Rail technologies 1969: 1968: 1668: 1667: 1580:Industrial 2 of 5 1390:978-1-62700-585-2 1289:978-1-62700-911-9 1003:978-1-4503-7817-8 666: 665: 658: 475: 474: 408: 407: 255:released a short 16:(Redirected from 1994: 1959: 1958: 1949: 1948: 1820:Polar coordinate 1657: 1641: 1634: 1633: 1519: 1512: 1505: 1496: 1489: 1481: 1475: 1474: 1472: 1470: 1455: 1449: 1448: 1443: 1437:. 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Index

KarTrak ACI
Automatic equipment identification

barcode
railcars
rolling stock
interchange
TrailerTrain
Union Tank Car Company
David Jarrett Collins
GTE Sylvania
Pennsylvania Railroad
shipping containers
piggyback
trailers
Boston & Maine
Fortune
The Wall Street Journal
Association of American Railroads
automatic equipment identification
General Electric
RFID
Wabco
Pennsylvania Railroad
Spruce Creek, Pennsylvania
Association of American Railroads
white paper


retroreflective

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