Knowledge (XXG)

Retort pouch

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31: 2139: 167:, could be eaten after being cooked for three minutes. Since detailed technical information on the retort pouch, which was a military technology, was not publicly available, Otsuka Foods Company developed it in cooperation with a Group company that developed intravenous drugs using high-temperature sterilization technology. 261:
This multi-layer structure prevents the retort pouch from being recycled into other retort pouches or food packaging. However, the material can be recycled into an aluminized resin or up-cycled into textile materials. The weight of a pouch is less than regular cans or bottles, and the energy required
209:, except that the package itself is flexible. The lamination structure does not allow permeation of gases from outside into the pouch. The retort pouch construction varies from one application to another, as a liquid product needs different barrier properties than a dry product, and similarly an 279:
to give them an appearance more familiar to consumers. Tasty Bite products are an example of a retort pouch product packaged in a carton. Several American food distributors have begun manufacturing foods in retort pouches without cartons, notably
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region. However, American consumers have evidently demonstrated reluctance regarding the packaging technology and adoption has been slow. As a result, many retort packages sold in the United States are packaged in
421:(Food & Drug Packaging) Retort pouches build up steam: big food companies are taking advantage of technical advances to bring out retorted products in flexible material - Technology: retort packaging 179:. The food is first prepared, either raw or cooked, and then sealed into the retort pouch. The pouch is then heated to 240-250 °F (116-121 °C) for several minutes under high pressure inside a 336: 593: 315: 30: 145: 1727: 1637: 432: 521: 351: 1039: 548: 2023: 476: 1993: 841: 1963: 1697: 1551: 1396: 175:
A retort pouch is constructed from a flexible metal-plastic laminate that is able to withstand the thermal processing used for
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Catauro, P M (2012). "Assessment of the long‐term stability of retort pouch foods to support extended duration spaceflight".
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In the consumer market, retort pouches have gained great popularity outside of the United States, particularly in the
1601: 2056: 2018: 1948: 1938: 876: 736: 663: 578: 1943: 1812: 1411: 831: 801: 691: 2177: 1973: 1596: 1516: 1376: 904: 541: 141: 1692: 1401: 1104: 836: 816: 385: 2172: 2121: 2071: 2051: 1998: 1331: 1281: 1004: 999: 658: 648: 623: 197: 2091: 1953: 1481: 796: 628: 440: 390: 337:"Heat penetration characteristics and shelf life studies of seer fish moilee packed in retort pouch" 1978: 1787: 1586: 1426: 1306: 766: 420: 2143: 2106: 2066: 1918: 1827: 1792: 1742: 1627: 1336: 1206: 1176: 1114: 851: 751: 731: 726: 633: 534: 285: 71: 35: 155:
became the first company in the world to commercialize a retort food product. The product was a
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to produce each pouch is less than competing packaging from metals, paper, and glass.
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Yam, K. L., "Encyclopedia of Packaging Technology", John Wiley & Sons, 2009,
433:"Japan's Bon Curry certified as world's longest-selling retort pouch curry brand" 70:. It allows the sterile packaging of a wide variety of food and drink handled by 1928: 1893: 1767: 1556: 1431: 1416: 1381: 1361: 1351: 1321: 1291: 1271: 1216: 1139: 954: 886: 871: 821: 706: 464: 271: 2008: 1988: 1878: 1747: 1672: 1561: 1476: 1341: 1301: 1276: 1241: 1211: 1134: 1109: 1059: 929: 761: 746: 721: 701: 643: 138:
United States Army Natick Soldier Research, Development and Engineering Center
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became a food that could be stored for long periods of time and like
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product. Some different layers used in retort pouches include:
144:, and Continental Flexible Packaging, who jointly received the 1391: 1094: 1089: 1079: 964: 934: 526: 240:(Al) – provides a very thin but effective gas barrier 136:
The current form of the retort pouch was invented by the
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and is used as an alternative to traditional industrial
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machine. The food inside is cooked in a similar way to
191:. This process reliably kills all commonly occurring 469:
Sekai no Karē Zukan (The World's Curry Picture Book)
2032: 1851: 1620: 1250: 895: 682: 564: 213:product needs different chemical resistance than a 594:Modified atmosphere/modified humidity packaging 316:Environmental impacts of sterile food packaging 542: 8: 146:Food Technology Industrial Achievement Award 1728:Hazard analysis and critical control points 205:. The packaging process is very similar to 549: 535: 527: 1638:Automatic identification and data capture 389: 471:, p.111. Mynavi Publishing Corporation. 460: 458: 327: 247:(CPP) – used as the sealing layer 234:) – provides puncture resistance 42:that uses a retort pouch as packaging 7: 1040:Flexible intermediate bulk container 253:(PE) – can be used instead of 78:methods. Retort pouches are used in 489:"Why Flexible Packaging | Maco PKG" 292:and baby/toddler food companies as 2024:Vertical form fill sealing machine 25: 1994:Rotary wheel blow molding systems 842:Purdue Improved Crop Storage bags 439:. 12 January 2023. Archived from 2138: 2137: 1964:Mechanical brake stretch wrapper 400:10.1111/j.1750-3841.2011.02445.x 151:In 1968 Otsuka Foods Company of 1698:Electronic article surveillance 1552:Shock and vibration data logger 1397:Linear low-density polyethylene 1803:Radio-frequency identification 257:as a sealing and bonding layer 1: 1914:Extended core stretch wrapper 867:Single-serve coffee container 120:Some varieties have a bottom 1070:Insulated shipping container 1959:Material-handling equipment 1843:Verification and validation 1075:Intermediate bulk container 857:Self-heating food packaging 148:for its invention in 1978. 2194: 1602:Time temperature indicator 350:(1): 37–44. Archived from 2135: 2057:Environmental engineering 2019:Turntable stretch wrapper 1949:Lineshaft roller conveyor 1939:Injection molding machine 877:Toothpaste pump dispenser 737:Disposable food packaging 579:Child-resistant packaging 1944:Label printer applicator 1813:Shearing (manufacturing) 1412:Low-density polyethylene 832:Pharmaceutical packaging 802:Low plastic water bottle 692:Alternative wine closure 1974:Orbital stretch wrapper 1597:Temperature data logger 1517:Pressure-sensitive tape 1377:Humidity indicator card 905:Aerosol spray dispenser 378:Journal of Food Science 142:Reynolds Metals Company 1693:Die forming (plastics) 1402:Liquid packaging board 1105:Multilayered packaging 837:Plastic milk container 817:Optical disc packaging 201:), preventing it from 43: 27:Type of food packaging 2122:Sustainable packaging 2072:Life-cycle assessment 2052:Closed-loop box reuse 1999:Seed-counting machine 1332:Corrugated fiberboard 1282:Biodegradable plastic 1005:Corrugated box design 659:Sustainable packaging 649:Shelf-ready packaging 624:Packaging engineering 284:canning companies as 198:Clostridium botulinum 33: 2092:PET bottle recycling 1954:Logistics automation 1482:Plastic-coated paper 629:Resealable packaging 159:called "Bon Curry". 2168:American inventions 2163:1970s introductions 2144:Category: Packaging 1979:Packaging machinery 1788:Product development 1587:Tamper-evident band 1427:Modified atmosphere 767:Foam food container 443:on 12 February 2023 357:on December 1, 2018 109:and brands such as 2107:Reusable packaging 2067:Industrial ecology 1828:Ultrasonic welding 1793:Production control 1743:Injection moulding 1628:Aseptic processing 1337:Corrugated plastic 1207:Steel and tin cans 1177:Shipping container 1115:Packet (container) 852:Seasonal packaging 752:Evidence packaging 732:Currency packaging 727:Cosmetic packaging 634:Reusable packaging 344:Fishery Technology 286:Chicken of the Sea 72:aseptic processing 44: 36:Meal, Ready-to-Eat 2150: 2149: 2112:Reverse logistics 2097:Plastic recycling 1969:Multihead weigher 1889:Cartoning machine 1884:Cap torque tester 1798:Quality assurance 1773:Plastic extrusion 1738:Induction sealing 1708:Extrusion coating 1567:Staple (fastener) 1537:Security printing 1372:Hot-melt adhesive 945:Biodegradable bag 787:Glass milk bottle 669:Tamper resistance 609:Package pilferage 584:Contract packager 522:978-0-470-08704-6 335:Manju, S (2004). 311:Shelf-stable food 124:and are known as 16:(Redirected from 2185: 2141: 2140: 2127:Waste management 2117:Source reduction 1934:Industrial robot 1838:Vacuum packaging 1763:Package tracking 1718:Glass production 1678:Corona treatment 1668:Containerization 1532:Screw cap (wine) 1447:Oxygen scavenger 910:Aluminium bottle 862:Screw cap (wine) 807:Luxury packaging 639:Reuse of bottles 604:Package delivery 589:Edible packaging 574:Active packaging 551: 544: 537: 528: 504: 503: 501: 500: 485: 479: 462: 453: 452: 450: 448: 437:Mainichi Shimbun 429: 423: 418: 412: 411: 393: 373: 367: 366: 364: 362: 356: 341: 332: 243:food-grade cast 189:pressure cooking 126:stand-up pouches 107:sports nutrition 64:flexible plastic 52:retortable pouch 21: 2193: 2192: 2188: 2187: 2186: 2184: 2183: 2182: 2153: 2152: 2151: 2146: 2131: 2087:Paper recycling 2082:Packaging waste 2062:Glass recycling 2034: 2028: 1984:Pallet inverter 1904:Conveyor system 1859:Barcode printer 1847: 1823:Track and trace 1778:Plastic welding 1713:Flame treatment 1683:Curtain coating 1616: 1437:Nonwoven fabric 1422:Metallised film 1327:Container glass 1254: 1252: 1246: 1222:Tub (container) 1120:Padded envelope 891: 717:Case-ready meat 684: 678: 614:Package testing 566: 560: 555: 513: 511:Further reading 508: 507: 498: 496: 487: 486: 482: 463: 456: 446: 444: 431: 430: 426: 419: 415: 391:10.1.1.666.7247 375: 374: 370: 360: 358: 354: 339: 334: 333: 329: 324: 302: 268: 173: 165:instant noodles 134: 100:instant noodles 28: 23: 22: 15: 12: 11: 5: 2191: 2189: 2181: 2180: 2178:Food packaging 2175: 2170: 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1534: 1529: 1524: 1522:Pump dispenser 1519: 1514: 1509: 1504: 1499: 1494: 1492:Plastic pallet 1489: 1484: 1479: 1474: 1469: 1464: 1459: 1454: 1452:Package handle 1449: 1444: 1439: 1434: 1429: 1424: 1419: 1414: 1409: 1404: 1399: 1394: 1389: 1384: 1379: 1374: 1369: 1364: 1359: 1354: 1349: 1344: 1339: 1334: 1329: 1324: 1319: 1314: 1309: 1304: 1299: 1294: 1289: 1284: 1279: 1274: 1269: 1267:Aluminium foil 1264: 1258: 1256: 1248: 1247: 1245: 1244: 1239: 1234: 1229: 1224: 1219: 1214: 1209: 1204: 1202:Stand-up pouch 1199: 1194: 1189: 1184: 1179: 1174: 1169: 1168: 1167: 1157: 1152: 1147: 1145:Plastic bottle 1142: 1137: 1132: 1127: 1122: 1117: 1112: 1107: 1102: 1097: 1092: 1087: 1082: 1077: 1072: 1067: 1062: 1057: 1052: 1050:Folding carton 1047: 1042: 1037: 1035:Euro container 1032: 1027: 1022: 1017: 1015:Disposable cup 1012: 1007: 1002: 997: 992: 987: 982: 977: 972: 967: 962: 957: 952: 947: 942: 937: 932: 927: 925:Antistatic bag 922: 917: 912: 907: 901: 899: 893: 892: 890: 889: 884: 879: 874: 869: 864: 859: 854: 849: 844: 839: 834: 829: 824: 819: 814: 809: 804: 799: 794: 789: 784: 779: 777:Fuel container 774: 772:Food packaging 769: 764: 759: 754: 749: 744: 739: 734: 729: 724: 719: 714: 709: 704: 699: 697:Ammunition box 694: 688: 686: 680: 679: 677: 676: 671: 666: 664:Tamper-evident 661: 656: 651: 646: 641: 636: 631: 626: 621: 616: 611: 606: 601: 596: 591: 586: 581: 576: 570: 568: 562: 561: 556: 554: 553: 546: 539: 531: 525: 524: 512: 509: 506: 505: 480: 477:978-4839970130 454: 424: 413: 384:(1): S29–S39. 368: 326: 325: 323: 320: 319: 318: 313: 308: 301: 298: 267: 264: 259: 258: 248: 241: 235: 225: 195:(particularly 193:microorganisms 172: 169: 157:Japanese curry 133: 130: 56:food packaging 26: 24: 18:Retort pouches 14: 13: 10: 9: 6: 4: 3: 2: 2190: 2179: 2176: 2174: 2171: 2169: 2166: 2164: 2161: 2160: 2158: 2145: 2134: 2128: 2125: 2123: 2120: 2118: 2115: 2113: 2110: 2108: 2105: 2103: 2100: 2098: 2095: 2093: 2090: 2088: 2085: 2083: 2080: 2078: 2075: 2073: 2070: 2068: 2065: 2063: 2060: 2058: 2055: 2053: 2050: 2048: 2045: 2043: 2040: 2039: 2037: 2031: 2025: 2022: 2020: 2017: 2015: 2012: 2010: 2007: 2005: 2004:Shrink tunnel 2002: 2000: 1997: 1995: 1992: 1990: 1987: 1985: 1982: 1980: 1977: 1975: 1972: 1970: 1967: 1965: 1962: 1960: 1957: 1955: 1952: 1950: 1947: 1945: 1942: 1940: 1937: 1935: 1932: 1930: 1927: 1925: 1922: 1920: 1917: 1915: 1912: 1910: 1907: 1905: 1902: 1900: 1899:Check weigher 1897: 1895: 1892: 1890: 1887: 1885: 1882: 1880: 1877: 1875: 1872: 1870: 1869:Bottling line 1867: 1865: 1862: 1860: 1857: 1856: 1854: 1850: 1844: 1841: 1839: 1836: 1834: 1831: 1829: 1826: 1824: 1821: 1819: 1818:Thermoforming 1816: 1814: 1811: 1809: 1808:Roll slitting 1806: 1804: 1801: 1799: 1796: 1794: 1791: 1789: 1786: 1784: 1781: 1779: 1776: 1774: 1771: 1769: 1766: 1764: 1761: 1759: 1756: 1754: 1753:Laser cutting 1751: 1749: 1746: 1744: 1741: 1739: 1736: 1734: 1733:Hermetic seal 1731: 1729: 1726: 1724: 1721: 1719: 1716: 1714: 1711: 1709: 1706: 1704: 1701: 1699: 1696: 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246: 245:polypropylene 242: 239: 236: 233: 230:(bi-oriented 229: 226: 223: 220: 219: 218: 216: 212: 208: 204: 200: 199: 194: 190: 186: 182: 178: 177:sterilization 170: 168: 166: 162: 158: 154: 149: 147: 143: 139: 131: 129: 127: 123: 118: 116: 112: 108: 105: 101: 97: 96:fish products 93: 92:field rations 89: 85: 81: 77: 73: 69: 65: 61: 57: 54:is a type of 53: 49: 41: 37: 32: 19: 2173:Food science 2033:Environment, 1648:Blow molding 1577:Stretch wrap 1507:Polyethylene 1497:Plastic wrap 1487:Plastic film 1472:Paper pallet 1407:Living hinge 1312:Coated paper 1192:Spray bottle 1172:Security bag 1165:Water sachet 1155:Salvage drum 1150:Retort pouch 1149: 1055:Glass bottle 950:Blister pack 915:Aluminum can 882:Water bottle 782:Gas cylinder 757:Field ration 654:Shelf-stable 497:. Retrieved 495:. 2015-06-29 492: 483: 468: 445:. Retrieved 441:the original 427: 416: 381: 377: 371: 359:. Retrieved 352:the original 347: 343: 330: 269: 260: 251:polyethylene 196: 174: 171:Construction 150: 135: 119: 88:camping food 84:toddler food 58:made from a 51: 48:retort pouch 47: 45: 40:field ration 1929:Heat sealer 1894:Case sealer 1768:Papermaking 1688:Die cutting 1653:Calendering 1557:Shrink wrap 1432:Molded pulp 1417:Meat diaper 1382:Kraft paper 1362:Foam peanut 1352:Double seam 1322:Coextrusion 1292:Bubble wrap 1272:Bail handle 1217:Thermal bag 1140:Plastic bag 955:Boil-in-bag 887:Wine bottle 872:Spray paint 827:Popcorn bag 822:Oyster pail 707:Beer bottle 465:House Foods 447:20 February 361:December 1, 272:Pacific Rim 68:metal foils 2157:Categories 2009:Staple gun 1989:Palletizer 1879:Can seamer 1748:Lamination 1673:Converting 1562:Slip sheet 1477:Paperboard 1342:Cushioning 1302:Cellophane 1277:Bioplastic 1255:components 1242:Wooden box 1212:Tetra Brik 1135:Paper sack 1110:Multi-pack 1060:Gunny sack 930:Bag-in-box 897:Containers 762:Flour sack 747:Egg carton 722:Coffee bag 702:Banana box 644:Shelf life 499:2016-11-03 322:References 290:Bumble Bee 115:Tasty Bite 104:space food 2102:Recycling 1909:Drum pump 1852:Machinery 1703:Extrusion 1621:Processes 1592:Tear tape 1582:Susceptor 1572:Strapping 1527:Screw cap 1502:Polyester 1347:Desiccant 1251:Materials 1232:Unit load 1187:Skin pack 1130:Paper bag 1000:Clamshell 742:Drink can 674:Wrap rage 558:Packaging 386:CiteSeerX 266:Reception 232:polyamide 222:polyester 185:autoclave 111:Capri-Sun 38:(MRE), a 2035:post-use 1924:Heat gun 1874:Calender 1783:Printing 1612:Velostat 1607:Tinplate 1442:Overwrap 1367:Gel pack 1357:Flip-top 1262:Adhesive 1197:Squround 1100:Mesh bag 1085:Jerrycan 1030:Envelope 970:Bulk box 847:Sand bag 812:Milk bag 797:Juicebox 712:Box wine 685:packages 493:Maco PKG 467:(2019). 408:22260129 300:See also 238:aluminum 203:spoiling 60:laminate 1758:Molding 1663:Coating 1658:Canning 1317:Coating 1307:Closure 1065:Inhaler 920:Ampoule 792:Growler 683:Product 565:General 277:cartons 207:canning 132:History 76:canning 2142:  2077:Litter 1919:Filler 1462:Pallet 1160:Sachet 1025:Endcap 990:Carton 985:Carboy 960:Bottle 940:Barrel 567:topics 520:  475:  406:  388:  306:Retort 211:acidic 181:retort 122:gusset 1467:Paper 1387:Label 1287:BoPET 1010:Crate 355:(PDF) 340:(PDF) 228:nylon 215:basic 161:Curry 153:Japan 1297:Bung 1237:Vial 1227:Tube 1125:Pail 1020:Drum 995:Chub 980:Case 975:Cage 518:ISBN 473:ISBN 449:2024 404:PMID 363:2018 288:and 282:tuna 113:and 82:and 80:baby 66:and 1392:Lid 1253:and 1095:Keg 1090:Jug 1080:Jar 965:Box 935:Bag 396:doi 183:or 62:of 50:or 2159:: 491:. 457:^ 435:. 402:. 394:. 382:71 380:. 348:41 346:. 342:. 296:. 255:PP 140:, 128:. 117:. 102:, 98:, 94:, 90:, 86:, 46:A 34:A 550:e 543:t 536:v 502:. 451:. 410:. 398:: 365:. 20:)

Index

Retort pouches

Meal, Ready-to-Eat
field ration
food packaging
laminate
flexible plastic
metal foils
aseptic processing
canning
baby
toddler food
camping food
field rations
fish products
instant noodles
space food
sports nutrition
Capri-Sun
Tasty Bite
gusset
stand-up pouches
United States Army Natick Soldier Research, Development and Engineering Center
Reynolds Metals Company
Food Technology Industrial Achievement Award
Japan
Japanese curry
Curry
instant noodles
sterilization

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