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operations believing that attention to safety detracts from the efficiency of the maintenance operation – in fact that safety and efficiency are inherently in conflict with one other. But, as demonstrated by TAKRAF Group’s holistic and intelligent maintenance philosophy, this is not necessarily true and a smart approach to maintenance will not only cater to both objectives but actually enable them to complement and enhance one other.
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In 2022, the first TAKRAF Sizers to be supplied into the India market were ordered by a major global steel producer, while 2023 saw the award of one of the largest single orders in the Group’s history. The contract covers the design, fabrication and delivery of an advanced and integrated IPCC (In-Pit
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quality (9001:2015; 14001:2015) and ISO 45001:2018 occupational safety, health and environmental protection standards. The
Bengaluru Center focuses on engineering and fabrication of DELKOR liquid/solid separation products, as well as a variety of metal and mineral processing equipment. The facility
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Following a rebranding in 2020, simply calling itself TAKRAF Group, the entity has continued to establish important milestones across the globe, including supply of the first Dry Stack
Tailings (DST) system, for the environmentally friendly and safe disposal of tailings, to Brazil. In the same year,
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As a result, TAKRAF developed the ABTS, a patented measurement, control and training device for ensuring the correct overlap position at the discharge area of a tube conveyor. The system has been fitted to a variety of global TAKRAF tube conveyor installations. The ABTS automatically determines the
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As a result of the topography and due to the conveyor length, the conveyors were designed with head and tail drives, and multiple, very tight compound horizontal and vertical curves. With an installed power of 6 x 850 kW and 2 x 850 kW, the conveyor system features 6 drives at the tail end and 4 at
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The 19th century saw, in 1809, the start of activities as a mechanical engineering company, as well as major milestones being contributed to
Germany’s industrial history. These included, in 1874, the Lauchhammer works commencing high-rise and iron bridge construction in Oberhammer, and the start of
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The TAKRAF portfolio covers high-capacity run-of-mine and bulk material handling from overburden removal, to raw material extraction, comminution, conveying, loading/unloading, processing, homogenizing, blending and storage to final loading for onward shipment. TAKRAF has supplied the most powerful
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The intermediate transfer point between the 2 conveyors is located in hilly terrain and, since the 4 head end drives of the longer conveyor are also located here, the conveyor drive and take-up area are mounted on a portal steel structure. These lightweight but high strength structures provide the
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With a covered production area of 4,000 m and crane capacities of up to 60 t, the
Lauchhammer Center is dedicated to engineering, fabrication and testing of TAKRAF’s comminution products and high-value mechanical components for mining equipment including spare and wear parts. The in-house minerals
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As a high-risk industry, mining places considerable focus on maintenance of equipment to help decrease incidents and fatalities, as well as to improve efficiency, productivity and performance. However, maintenance work itself is prone to risk, requiring workers to take special care, resulting in
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TAKRAF’s maintenance cart was therefore developed to protect the safety of personnel and for the efficient replacement of idlers by being able to access any location along a conveyor belt. The replacement of idlers in both the top and return strand of a belt conveyor is possible in less than 15
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recovery for one of India’s leading manufacturers and suppliers of cement, enabling some 50% recovery of the limestone from the tailings. Following the success of this first commercial application, the cell is being applied across a range of commodities. Example applications include processing
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Tube (also referred to as pipe) conveyors are prone to belt twisting, which, in a worst-case scenario, leads to conveyor collapse. In addition, the belt overlap, where the tube belt opens to discharge the material, needs to be precisely controlled and, if necessary, adjusted for accurate and
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The new generation DELKOR BQR Flotation Cell, which is equipped with the proprietary MAXGen mechanism, was developed to enhance metallurgical performance with a view to increasing the sustainable recovery of minerals, combined with greater ease of maintenance and lower cost of ownership.
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the head end on the longer conveyor, while the shorter conveyor has 2 drives at the head end only. Each conveyor features a fail-safe hydraulic disc brake at the tail end. A take-up winch with capstan brake arrangement has been provided at the head end of both conveyors.
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2021, TAKRAF supplied its first maintenance cart to a USA operation. The maintenance cart was provided as part of a crusher relocation project on a copper mine to facilitate the safe and efficient replacement of idlers on a steep 26 % downhill conveyor.
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laboratory is equipped to conduct material tests to determine factors such as crushability and abrasiveness, while technology to increase the wear life of critical parts is continuously developed. The facilities are certified for compliance with relevant
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The
Lauchhammer works continued to contribute important firsts into the 20th century. The first overburden conveyor bridge was supplied in 1924, followed, two years later, in 1926, by fabrication of the first three bucket-wheel excavators.
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belt overlap position via ultrasonic sensors. If the overlap exceeds the tolerance limit, servomotors are activated that rotate the tube profile through individual idlers into the desired position via targeted tilting adjustments.
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in the
Klettwitz-Nord opencast mine was commissioned. The bridge (Visitor Mine “F 60 Lichterfeld”) is open for visitors at the Internationale Bauausstellung Fürst-Pückler-Land (International Mining Exhibition Fürst-Pückler-Land).
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A maintenance cart at a major copper project in North
America services a 4,350 m overland conveyor with more than 13,000 rolls, of which a steep, 26 % decline section, 1,250 m in length, boasts more than 3,700 rolls.
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Conducting maintenance on belt conveyors involves the replacement of worn or damaged idlers, work that is especially challenging on the steep slopes, in tunnels or on the elevated structures so typical of mining sites.
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technology for copper ore in 1994. In 1998, large, customized gearboxes for bucket-wheel drive gearboxes were developed while, in 2000, the longest conveyor for its time was supplied. In 2006, the first TAKRAF mobile
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A contract for the world’s most powerful conveyor system was awarded in 2015, a project which features the application of gearless drive conveyor (GDC) technology as well as a number of other innovations.
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526:, both of which include in-house fabrication facilities and are located close to major international transport routes to facilitate dispatch of fabricated components and equipment worldwide.
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To facilitate maintenance, approach roads and a mine road were made available along the entire conveyor length, with cage ladders provided on the elevated structures enabling ease of access.
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The years following the foundation of TAKRAF, then known as ABUS, in 1948 saw supply of the first 60 meter moveable overburden conveyor bridge for the Welzon Sued
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comprises more than 10,000 m of covered space and is fully equipped with cranes ranging from 2 t to 25 t. The facility is certified for ISO 9001:2015 compliance.
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TAKRAF’s IPCC system comprises in-pit crushing stations, incorporating the TAKRAF Sizer and roll crusher equipment, connected to a network of conveyors and
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mine in 1973. This was followed by the construction of four other similar conveyor bridges prior to 1991, when the world’s largest bridge complex, the
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1481:"TAKRAF Automatic Belt Training System (ABTS) – An intelligent Approach to controlling Tube Conveyor Belt Rotation and Overlap | bulk-online"
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and sizer technology, including the X-TREME class sizer range for hard rock processing. The integration, in 2014, of DELKOR, specialising in
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1383:"First commercial application of DELKOR BQR flotation cell in India addresses water & tailings issues at limestone processing plant"
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system to be installed to date within Indian territory. The overland conveyor system transports bauxite from the mines to a 4.5 mtpa
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and has several representations worldwide, including global competence, fabrication and research & development facilities.
1207:"Tenova TAKRAF expands product range with high-pressure grinding rolls and equipment in the field of raw material processing"
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2010 and the years following saw the development of the first TAKRAF mobile crushing plant, the double-roll crusher for
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minutes, as the cart is fitted with a belt lifting device that lifts the belt away from the idler to be replaced.
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While the official foundation date of TAKRAF Group is given as 1948, its origins stretch back to 1725 when the
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DELKOR BQR cells are used in roughing, scavenging, cleaning and re-cleaning applications to process copper,
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1283:"TAKRAF maintenance cart servicing downhill conveyor for major US copper mine crusher relocation project"
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1182:"Record breaking TAKRAF underground mining conveyors with ABB gearless drives progressing at Chuqui"
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In 1990, the 500th bucket-wheel excavator was supplied. Large scale equipment developed for on-off
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for fabricating construction equipment were established, in then
Prussia, together with the first
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383:, the Group provides equipment, systems and services to the mining and associated industries.
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A contract for an approximately 19 km overland conveyor system was awarded for the greenfield
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Group, operating within Tenova SpA under the brand name Tenova TAKRAF. TAKRAF is short for
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1408:"DELKOR's MAXGen-equipped BQR flotation cells gain traction in mineral processing space"
1157:"Gearless Belt Conveyor Drives – New Technology for high Capacity Systems | bulk-online"
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requirements and, in 2020, the MAXGen mechanism was incorporated within the DELKOR BQR
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468:, added liquid/solid separation and wet processing capabilities to the product line.
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Renamed as TAKRAF GmbH in 2006, it was, 1 year later, acquired by the international
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In 2017, High
Pressure Grinding Roll (HPGR) technology was developed for specific
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recovery at plants in
Honduras and South Africa, as well as installations at two
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plant, and traverses highly undulating topography over almost its entire route.
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375:(“TAKRAF”), is a global German industrial company. Through its brands,
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In its first commercial application, the cell was applied to maximize
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1333:"TAKRAF signs major IPCC deal with Rio Tinto for Simandou in Guinea"
1084:"Tenova TAKRAF defines the new generation of extreme class crushers"
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931:"Tenova TAKRAF: Global legacy in mining and bulk handling systems"
856:"Tenova TAKRAF: Global legacy in mining and bulk handling systems"
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1308:"TAKRAF sizers for a major Indian multinational steel producer"
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Crushing & Conveying) and material handling system for the
1109:"TAKRAF X-TREME sizers go the distance at Guinea bauxite mine"
957:"Bucket Wheel Excavators: 3D Machine Control on a Large Scale"
128:
70:
29:
832:"Awarding of the World's Most Powerful Belt Conveyor System"
670:, with each component designed for ease of maintainability.
457:(surface mining equipment, cranes and conveying equipment).
906:"Mega structures. The world's largest excavator Bagger 293"
1232:"TAKRAF revises its branding to present itself as a group"
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project in Tikri, Raigada. It included the longest single
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Systems and equipment for mining and associated industries
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for stacking and reclaiming were developed and supplied.
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fabrication of overburden and lignite mining equipment.
1432:"TAKRAF's holistic approach to intelligent maintenance"
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94:
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Type SRs(H) 1050.23/2.0 compact bucket-wheel excavator
881:"TAKRAF – A long and dependable history in industry"
163:, and by adding encyclopedic content written from a
985:"TAKRAF Surface Mining and Bulk Handling Equipment"
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575:design flexibility to accommodate the terrain.
514:TAKRAF Group has Product and Service Centers in
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709:TAKRAF Automatic Belt Training System (ABTS)
658:In-pit crushing and conveying (IPCC) systems
483:Cell to optimize metallurgical performance.
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1543:Manufacturing companies established in 1958
64:Learn how and when to remove these messages
1040:. Dr. Wöhlbier + Dröttboom GbR. 2007-08-09
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201:Learn how and when to remove this message
183:Learn how and when to remove this message
117:Learn how and when to remove this message
806:"Neues Branding - Aufbereitungstechnik"
797:
749:Type ERs (K) 800 bucket chain excavator
345:offices in 22 locations in 13 countries
313:In Pit Crushing & Conveying (IPCC)
144:contains content that is written like
1457:"Bespoke material handling solutions"
1258:"A Dry Stack Tailings (DST) Solution"
1133:"Tenova acquires Bateman Engineering"
7:
759:Type SRs 2000 bucket-wheel excavator
754:Type SRs 8000 bucket-wheel excavator
1548:1958 establishments in East Germany
1059:"Mobile crushing: A new generation"
744:Type ERs 500 bucket chain excavator
739:Type Es 3750 bucket chain excavator
310:Dry Stack Tailings (DST) Management
1455:Eastwood, Alexandra (2023-10-13).
1356:Viyayanand, Kesavan (April 2021).
25:
351:In-house fabrication capabilities
45:This article has multiple issues.
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633:at a Spanish operation and for
498:The entity is headquartered in
420:60 m overburden conveyor bridge
387:conveying system in the world.
53:or discuss these issues on the
1406:Gleeson, Daniel (2022-05-31).
1107:Gleeson, Daniel (2021-06-14).
781:Overburden Conveyor Bridge F60
769:Overburden Conveyor Bridge F60
645:restart project in Australia.
295:Mining Systems & Equipment
1:
1513:TAKRAF Group YouTube channel
955:Noland, Randy (2009-07-01).
1306:GmbH, TAKRAF (2022-10-11).
510:Product and Service Centers
348:3 global competence centers
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1563:Mining equipment companies
1518:TAKRAF Group LinkedIn page
1381:Moore, Paul (2021-05-25).
1331:Moore, Paul (2023-11-07).
1281:Moore, Paul (2021-11-16).
1180:Moore, Paul (2019-05-30).
966:. MachineControlOnline.com
964:Machine Control Online.com
1553:Companies of East Germany
1230:Owen, Will (2020-12-14).
1034:"Techint acquires Takraf"
830:Reporter, Creamer Media.
493:Simandou iron ore complex
307:Services & Components
218:
27:German industrial company
1256:bulkadmin (2022-05-11).
1238:. Palladian Publications
1205:Redaktion (2019-03-19).
447:gebergbau-AusrĂĽstungen,
89:may need to be rewritten
1358:"Designing to Overcome"
304:Liquid Solid Separation
281:Massimo Valsecchi (CFO)
1010:"Forums | bulk-online"
298:Bulk Material Handling
231:GmbH - Private Company
989:Mining-technology.com
887:. ATA Gears Ltd. 2015
725:efficient operation.
603:Platinum Group Metals
544:Utkal flight conveyor
165:neutral point of view
1508:TAKRAF Group website
1412:International Mining
1387:International Mining
1362:Global Mining Review
1337:International Mining
1287:International Mining
1186:International Mining
1113:International Mining
582:Flotation Technology
403:for producing iron.
1523:TAKRAF Group X page
1485:www.bulk-online.com
1436:www.drycargomag.com
1161:www.bulk-online.com
1014:www.bulk-online.com
912:. Sudo Null Company
810:www.at-minerals.com
322:Number of employees
301:Minerals Processing
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157:promotional content
466:mineral processing
159:and inappropriate
1461:Australian Mining
1137:Mining Technology
937:. BMG. 2020-05-19
862:. BMG. 2020-05-19
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397:Lauchhammer works
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1038:bulk-online
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495:in Guinea.
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1532:Categories
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