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MIL-STD-810

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contains some environmental data and references, and it identifies particular tailoring opportunities. Each test method supports the test engineer by describing preferred laboratory test facilities and methodologies. These environmental management and engineering processes can be of enormous value to generate confidence in the environmental worthiness and overall durability of equipment and materiel. Still, the user must recognize that there are limitations inherent in laboratory testing that make it imperative to use engineering judgment when extrapolating from laboratory results to results that may be obtained under actual service conditions. In many cases, real-world environmental stresses (singularly or in combination) cannot be duplicated practically or reliably in test laboratories. Therefore, users should not assume that a system or component that passes laboratory tests of this standard also would pass field/fleet verification trials.
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test methods or approaches to fit their product. Suppliers can — and some do — take significant latitude with how they test their products, and how they report the test results. When queried, many manufacturers will admit no testing has actually been done and that the product is only designed/engineered/built-to comply with the standard. This is because many of the tests described can be expensive to perform and usually require special facilities. Consumers who require rugged products should verify which test methods that compliance is claimed against and which parameter limits were selected for testing. Also, if some testing was actually done they would have to specify: (i) against which test methods of the standard the compliance is claimed; (ii) to which parameter limits the items were actually tested; and (iii) whether the testing was done internally or externally by an independent testing facility.
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not elaborate on the subject until MIL-STD-810D was issued marking one of the more significant revisions of the standard with its focus more on shock and vibration tests that closely mirrored real-world operating environments. MIL-STD-810F further defined test methods while continuing the concept of creating test chambers that simulate conditions likely to be encountered during a product's useful life rather than simply replicating the actual environments. More recently, MIL-STD-810G implements Test Method 527 calling for the use of multiple vibration exciters to perform multi-axis shaking that simultaneously excites all test article resonances and simulates real-world vibrations. This approach replaces the legacy approach of three distinct tests, that is, shaking a load first in its
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sand and dust exposure; explosive atmosphere; leakage; acceleration; shock and transport shock; gunfire vibration; and random vibration. The standard describes environmental management and engineering processes that can be of enormous value to generate confidence in the environmental worthiness and overall durability of a system design. The standard contains military acquisition program planning and engineering direction to consider the influences that environmental stresses have on equipment throughout all phases of its service life. The document does not impose design or test specifications. Rather, it describes the environmental tailoring process that results in realistic
630:(often mistakenly referred to as MIL-STD-901) covers shock testing requirements for ship board machinery, equipment, systems, and structures, excluding submarine pressure hull penetrations. Compliance to the document verifies the ability of shipboard installations to withstand shock loadings which may be incurred during wartime service due to the effects of nuclear or conventional weapons. The current specification was released 20 June 2017. 122: 25: 415:
life. New appendices support the succinctly presented text of Part One. It describes the tailoring process (i.e., systematically considering detrimental effects that various environmental factors may have on a specific equipment throughout its service life) and applies this process throughout the equipment's life cycle to meet user and interoperability needs.
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Part One of MIL-STD-810 describes management, engineering, and technical roles in the environmental design and test tailoring process. It focuses on the process of tailoring design and test criteria to the specific environmental conditions an equipment item is likely to encounter during its service
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New 54-page "Part One" explains how to implement the environmental tailoring process throughout the materiel acquisition cycle, focusing separately on the roles of the different users. Includes Environmental Engineering Program Guide. The guidance goes beyond laboratory testing to encompass natural
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Finally, there are limitations inherent in laboratory testing that make it imperative to use proper engineering judgment to extrapolate laboratory results to results that may be obtained under actual service conditions. In many cases, real-world environmental stresses (singularly or in combination)
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to be applied using the test tailoring guidelines described in Part One of the document. With the exception of Test Method 528, these methods are not mandatory, but rather the appropriate method is selected and tailored to generate the most relevant test data possible. Each test method in Part Two
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The MIL-STD-810 test series originally addressed generic laboratory environmental testing. The first edition of MIL-STD-810 in 1962 included only a single sentence allowing users to modify tests to reflect environmental conditions. Subsequent editions contained essentially the same phrase, but did
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MIL-STD-810 addresses a broad range of environmental conditions that include: low pressure for altitude testing; exposure to high and low temperatures plus temperature shock (both operating and in storage); rain (including wind blown and freezing rain); humidity, fungus, salt fog for rust testing;
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U.S. MIL-STD-810 is a flexible standard that allows users to tailor test methods to fit the application. As a result, a vendor's claims of "...compliance to U.S. MIL-STD-810..." can be misleading, because no commercial organization or agency certifies compliance, commercial vendors can create the
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that emphasizes tailoring an equipment's environmental design and test limits to the conditions that it will experience throughout its service life, and establishing chamber test methods that replicate the effects of environments on the equipment rather than imitating the environments themselves.
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released a technical report with data and information on the origination and development of natural and induced environmental tests intended for aerospace and ground equipment. By using that document, the design engineer obtained a clearer understanding of the interpretation, application, and
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to capture the thought process behind the evolution of MIL-STD-810. It also provides a development history of test methods, rationale for many procedural changes, tailoring guidance for many test procedures, and insight into the future direction of the standard.
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A section on tailoring explains how to consider environmental issues throughout the materiel development process. Includes diagrams on the environmental tailoring process and on environmental life cycle histories of various classes of military hardware.
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One sentence under "Purpose/Scope" states that the standard establishes methods for determining the resistance of equipment to the effects of natural and induced environments peculiar to military operations. One sentence on tailoring.
576:, formerly known as Radio Technical Commission for Aeronautics until their re-incorporation in 1991 as a not-for-profit corporation that functions as a Federal Advisory Committee pursuant to the United States 364:
Same as 810D with addition of a flow diagram, "How to Use MIL-STD-810E", that shows how Data Item Descriptions relate to each other in the acquisition process and who is responsible for preparing them.
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is the Administrator for WG-DTE043: MIL-STD-810, the Working Group tasked with reviewing the current environmental testing guidance and recommending improvements to the DOD Tri-Service Working Group.
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One sentence under "Purpose" states that the laboratory test methods serve as a guide to those who prepare environmental portions of detail specifications. One sentence on tailoring.
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environment field/fleet testing. Alternatives to testing hardware prototypes (e.g., modelling and simulation) are recognized as standard environmental engineering test practices.
637: 242: 197: 604:) provides guidance to project managers, programme engineers, and environmental engineering specialists in the planning and implementation of environmental tasks via the 217:
cannot be duplicated in test laboratories. Therefore, users should not assume that an item that passes laboratory testing also will pass field/fleet verification tests.
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A matrix of the tests and methods of MIL-STD-810 through Revision G is available on the web and quite useful in comparing the changes among the various revisions .
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Protective military gear is subjected to stressing environmental and climatic conditions using the laboratory test methods of Military Standard 810F Test Standards.
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outlines a set of minimal standard environmental test conditions (categories) and corresponding test procedures for airborne equipment. It is published by the
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identify deficiencies, shortcomings, and defects in equipment design, materials, manufacturing processes, packaging techniques, and maintenance methods; and
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released the first specification providing a formal methodology for testing equipment under simulated environmental conditions. That document, entitled
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MIL-DTL-901E, Detailed Specification, Shock Tests, H.I. (High Impact) Shipboard Machinery, Equipment, and Systems, Requirements for
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The following table traces the specification's evolution in terms of environmental tailoring to meet a specific user's needs.
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Although prepared specifically for U.S. military applications, the standard is often applied for commercial products as well.
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The document revision as of 2019 is U.S. MIL-STD-810H. It supersedes MIL-STD-810G, Change Notice 1 which was issued in 2014.
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MIL-STD-810G, Department of Defense Test Method Standard - Environmental Engineering Considerations and Laboratory Tests
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Test Method 528.1 Mechanical Vibrations of Shipboard Equipment (Type I – Environmental and Type II – Internally Excited)
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Detail Specification, Shock Tests, H.I. (High-Impact) Shipboard Machinery, Equipment, and Systems, Requirements for
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with maintaining the functional expertise and serving as the DoD-wide technical focal point for the standard. The
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Allied Environmental Conditions and Test Publication (AECTP) 100, Environmental Guidelines for Defence Materiel
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DEF STAN 00-35 Part 3 Issue 4, Environmental Handbook for Defence Materiel (Part 3) Environmental Test Methods
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U.S. Department of Defense Test Method Standard, Environmental Engineering Considerations and Laboratory Tests
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Army Regulation 70-38, Research, Development, Test and Evaluation of Materiel for Extreme Climatic Conditions
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These documents are peer-reviewed documents that outline how to do specific tests. They are published by the
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Part Three contains a compendium of climatic data and guidance assembled from several sources, including
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be used to develop analysis and test criteria tailored to the equipment and its environmental life cycle;
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Defence Standard 00-35, Environmental Handbook for Defence Materiel (Part 3) Environmental Test Methods
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AR 70-38, Research, Development, Test and Evaluation of Materiel for Extreme Climatic Conditions (1979)
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provides requirements for environmental conditions experienced by defence materiel in service via the
813: 787: 192:, or ATEC, serves as Lead Standardization Activity / Preparing Activity, and is chartered under the 1071: 1055: 1030: 842:
MIL-STD-810(USAF), Military Standard, Environmental Test Methods for Aerospace and Ground Equipment
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Environmental Factors and Standards for Atmospheric Obscurants, Climate, and Terrain (1987)
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MIL-STD-810 is maintained by a Tri-Service partnership that includes the United States
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evaluate equipment's performance when exposed to a life cycle of environmental stresses
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MIL-HDBK-310, Military Handbook, Global Climatic Data for Developing Military Products
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MIL-STD-810D, Military Standard, Environmental Test Methods and Engineering Guidelines
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define environmental stress sequences, durations, and levels of equipment life cycles;
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that was developed using Air Land Battlefield Environment (ALBE) report information,
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AAF Specification 41065, Equipment - General Specification for Environmental Test of
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AAF Specification 41065, Equipment - General Specification for Environmental Test of
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ADS-B NAS Wide Acquisition –Industry DayJune; Overview of RTCA Activities for ADS-B
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Specific examples of Test Methods called out in MIL-STD-810 are listed below:
775:. Air Technical Service Command, Wright Field, Dayton, Ohio. 7 December 1945. 912: 213:
designs and test methods based on materiel system performance requirements.
725:(1). Institute of Environmental Sciences & Technology: 147–151. 2005. 238:
relationship of environmental testing to military equipment and materiel.
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G, Environmental Conditions and Test Procedures for Airborne Equipment
567: 120: 245:(IEST), a non-profit technical society, released the publication 1074:, Environmental Engineering Considerations and Laboratory Tests. 601: 495:
Test Method 520.4 Temperature, Humidity, Vibration, and Altitude
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Part Two of MIL-STD-810 contains the environmental laboratory
18: 1008:. Ministry of Defense (UK). 18 December 2006. Archived from 790:
AFFDL-TR-65-197, The Evolution of USAF Environmental Testing
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IEST Vibration and Shock Testing Recommended Practices:
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Global Climatic Data for Developing Military Products
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demonstrate compliance with contractual requirements.
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NATO Environmental Guidelines for Defence Equipment:
49:. Unsourced material may be challenged and removed. 638:Institute of Environmental Sciences and Technology 243:Institute of Environmental Sciences and Technology 198:Institute of Environmental Sciences and Technology 584:Environmental Test Methods for Defense Materiel: 563:Environmental Conditions for Airborne Equipment: 548:Applicability to "ruggedized" consumer products 8: 849:. Department of the Air Force. 14 June 1962. 504:Test Method 523.4 Vibro-Acoustic/Temperature 450:Test Method 505.6 Solar Radiation (Sunshine) 616:Shock Testing Requirements for Naval Ships: 510:Test Method 525.1 Time Waveform Replication 1037:. Naval Sea Systems Command. 20 June 2017 447:Test Method 504.2 Contamination by Fluids 435:Test Method 500.6 Low Pressure (Altitude) 109:Learn how and when to remove this message 816:The History and Rationale of MIL-STD-810 600:The North Atlantic Treaty Organization ( 274: 1088:Military of the United States standards 698:Defense Logistics Agency, United States 681: 468:Test Method 511.6 Explosive Atmosphere 284:Focus on Environmental Considerations 498:Test Method 521.4 Icing/Freezing Rain 410:Part one - General program guidelines 194:Defense Standardization Program (DSP) 190:U.S. Army Test and Evaluation Command 7: 588:Ministry of Defence (United Kingdom) 247:History and Rationale of MIL-STD-810 47:adding citations to reliable sources 938:United States Department of Defense 872:United States Department of Defense 731:10.17764/jiet.48.1.k8gw17538jl71314 524:Part three - World climatic regions 489:Test Method 518.2 Acidic Atmosphere 444:Test Method 503.6 Temperature Shock 752:"Test & Reliability Institute" 438:Test Method 501.6 High Temperature 419:Part two - Laboratory test methods 14: 501:Test Method 522.2 Ballistic Shock 441:Test Method 502.6 Low Temperature 480:Test Method 515.7 Acoustic Noise 23: 516:Test Method 527.1 Multi-Exciter 507:Test Method 524.1 Freeze / Thaw 492:Test Method 519.7 Gunfire Shock 465:Test Method 510.6 Sand and Dust 138:United States Military Standard 34:needs additional citations for 578:Federal Advisory Committee Act 513:Test Method 526.1 Rail Impact. 474:Test Method 513.7 Acceleration 1: 972:Moses, Harold (19 Jun 2006). 612:, was released January 2006. 144:The standard's guidance and 486:Test Method 517.2 Pyroshock 477:Test Method 514.7 Vibration 471:Test Method 512.5 Immersion 372: 358: 344: 331: 317: 304: 291: 1109: 951:Blickenstorfer, Conrad H. 786:Junker, V (October 1965). 462:Test Method 509.6 Salt Fog 456:Test Method 507.6 Humidity 794:. United States Air Force 262:axis, and finally in its 1072:DOD MIL-STD-810 standard 608:. The current document, 459:Test Method 508.7 Fungus 1056:"Recommended Practices" 483:Test Method 516.7 Shock 620:military specification 453:Test Method 506.6 Rain 278:Version of MIL-STD-810 126: 1093:Environmental testing 692:Download MIL-STD-810H 610:AECTP-100 (Edition 3) 532:, a draft version of 337:Same as MIL-STD-810B 310:Same as MIL-STD-810. 221:History and evolution 124: 915:. 15 September 1979. 812:Egbert, H.W (2008). 540:, and MIL-HDBK-310, 227:Army Air Force (AAF) 43:improve this article 719:Journal of the IEST 127: 1012:on 5 January 2013 661:Rugged smartphone 557:Related documents 407: 406: 204:Scope and purpose 148:are intended to: 119: 118: 111: 93: 16:Military standard 1100: 1060: 1059: 1052: 1046: 1045: 1043: 1042: 1027: 1021: 1020: 1018: 1017: 998: 992: 991: 989: 988: 982: 969: 963: 962: 960: 959: 948: 942: 941: 935: 923: 917: 916: 910: 898: 892: 891: 882: 876: 875: 869: 857: 851: 850: 848: 836: 830: 829: 827: 825: 809: 803: 802: 800: 799: 783: 777: 776: 774: 762: 756: 755: 748: 742: 741: 739: 737: 716: 708: 702: 701: 686: 401: 389: 375: 361: 347: 334: 320: 307: 294: 275: 172:Cognizant agency 114: 107: 103: 100: 94: 92: 51: 27: 19: 1108: 1107: 1103: 1102: 1101: 1099: 1098: 1097: 1078: 1077: 1068: 1063: 1054: 1053: 1049: 1040: 1038: 1029: 1028: 1024: 1015: 1013: 1000: 999: 995: 986: 984: 980: 971: 970: 966: 957: 955: 950: 949: 945: 933: 925: 924: 920: 908: 900: 899: 895: 884: 883: 879: 874:. 19 July 1983. 867: 859: 858: 854: 846: 838: 837: 833: 823: 821: 811: 810: 806: 797: 795: 785: 784: 780: 772: 764: 763: 759: 750: 749: 745: 735: 733: 714: 710: 709: 705: 688: 687: 683: 679: 656:Rugged computer 647: 559: 550: 534:AR 70-38 (1990) 526: 421: 412: 400:31 January 2019 399: 388:31 October 2008 387: 373: 359: 345: 332: 318: 305: 292: 258:axis, then its 223: 206: 174: 115: 104: 98: 95: 52: 50: 40: 28: 17: 12: 11: 5: 1106: 1104: 1096: 1095: 1090: 1080: 1079: 1076: 1075: 1067: 1066:External links 1064: 1062: 1061: 1047: 1022: 993: 964: 943: 940:. 23 Jun 1997. 918: 893: 877: 852: 831: 820:(2nd ed.) 804: 778: 757: 743: 703: 700:. 31 Jan 2019. 680: 678: 675: 674: 673: 668: 663: 658: 653: 646: 643: 642: 641: 631: 613: 595: 581: 558: 555: 549: 546: 525: 522: 521: 520: 517: 514: 511: 508: 505: 502: 499: 496: 493: 490: 487: 484: 481: 478: 475: 472: 469: 466: 463: 460: 457: 454: 451: 448: 445: 442: 439: 436: 420: 417: 411: 408: 405: 404: 402: 397: 393: 392: 390: 385: 381: 380: 376: 374:1 January 2000 371: 367: 366: 362: 357: 353: 352: 348: 343: 339: 338: 335: 333:3 October 1975 330: 326: 325: 321: 316: 312: 311: 308: 303: 299: 298: 295: 290: 286: 285: 282: 279: 222: 219: 205: 202: 173: 170: 166: 165: 162: 159: 156: 153: 117: 116: 31: 29: 22: 15: 13: 10: 9: 6: 4: 3: 2: 1105: 1094: 1091: 1089: 1086: 1085: 1083: 1073: 1070: 1069: 1065: 1057: 1051: 1048: 1036: 1034: 1026: 1023: 1011: 1007: 1005: 997: 994: 979: 977: 968: 965: 954: 947: 944: 939: 932: 930: 922: 919: 914: 907: 905: 897: 894: 889: 888: 881: 878: 873: 866: 864: 856: 853: 845: 843: 835: 832: 819: 818: 815: 808: 805: 793: 791: 782: 779: 771: 769: 761: 758: 753: 747: 744: 732: 728: 724: 720: 713: 707: 704: 699: 695: 693: 685: 682: 676: 672: 671:Industrial PC 669: 667: 664: 662: 659: 657: 654: 652: 649: 648: 644: 639: 635: 632: 629: 625: 621: 617: 614: 611: 607: 603: 599: 596: 593: 589: 585: 582: 579: 575: 571: 569: 565:The document 564: 561: 560: 556: 554: 547: 545: 543: 539: 535: 531: 523: 518: 515: 512: 509: 506: 503: 500: 497: 494: 491: 488: 485: 482: 479: 476: 473: 470: 467: 464: 461: 458: 455: 452: 449: 446: 443: 440: 437: 434: 433: 432: 429: 426: 418: 416: 409: 403: 398: 395: 394: 391: 386: 383: 382: 377: 369: 368: 363: 355: 354: 349: 341: 340: 336: 328: 327: 322: 314: 313: 309: 301: 300: 296: 288: 287: 283: 280: 277: 276: 273: 270: 267: 265: 261: 257: 251: 248: 244: 239: 236: 232: 228: 225:In 1945, the 220: 218: 214: 212: 203: 201: 199: 195: 191: 187: 183: 179: 171: 169: 163: 160: 157: 154: 151: 150: 149: 147: 142: 139: 135: 131: 123: 113: 110: 102: 91: 88: 84: 81: 77: 74: 70: 67: 63: 60: –  59: 58:"MIL-STD-810" 55: 54:Find sources: 48: 44: 38: 37: 32:This article 30: 26: 21: 20: 1050: 1039:. 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RTCA, Inc 289:MIL-STD-810 130:MIL-STD-810 99:August 2024 1082:Categories 1041:2020-04-20 1016:2012-06-28 987:2012-06-29 958:2012-06-28 798:2012-06-27 677:References 69:newspapers 913:U.S. Army 622:entitled 574:RTCA, Inc 178:Air Force 666:EN 62262 645:See also 211:materiel 824:26 June 651:IP Code 188:. The 136:, is a 83:scholar 736:27 Jun 568:DO-160 266:axis. 184:, and 85:  78:  71:  64:  56:  981:(PDF) 934:(PDF) 909:(PDF) 868:(PDF) 847:(PDF) 773:(PDF) 715:(PDF) 90:JSTOR 76:books 826:2012 738:2012 618:The 602:NATO 586:The 281:Date 241:The 235:USAF 186:Navy 182:Army 62:news 727:doi 626:, 45:by 1084:: 936:. 911:. 870:. 723:48 721:. 717:. 696:. 180:, 132:, 1058:. 1044:. 1035:" 1031:" 1019:. 1006:" 1002:" 990:. 978:" 974:" 961:. 931:" 927:" 906:" 902:" 865:" 861:" 844:" 840:" 828:. 801:. 792:" 788:" 770:" 766:" 754:. 740:. 729:: 694:" 690:" 640:. 580:. 264:z 260:y 256:x 112:) 106:( 101:) 97:( 87:· 80:· 73:· 66:· 39:.

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United States Military Standard
test methods
Air Force
Army
Navy
U.S. Army Test and Evaluation Command
Defense Standardization Program (DSP)
Institute of Environmental Sciences and Technology
materiel
Army Air Force (AAF)
USAF
Institute of Environmental Sciences and Technology
test methods
DO-160
RTCA, Inc
Federal Advisory Committee Act
Ministry of Defence (United Kingdom)
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