Knowledge (XXG)

Cementation process

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Depending on the thickness of the iron bars, the pots were then heated from below for a week or more. Bars were regularly examined and when the correct condition was reached the heat was withdrawn and the pots were left until cool—usually around fourteen days. The iron had gained a little over 1%
234:, each pot was 14 feet by 4 feet and 3.5 feet deep. Iron bars and charcoal are packed in alternating layers, with a top layer of charcoal and then refractory matter to make the pot or "coffin" airtight. Some manufacturers used a mixture of powdered charcoal, 265:. It would be cut and re welded multiple times, with each new weld producing a more homogeneous, higher quality steel. This would be done at most 3-4 times, as more is unnecessary and could potentially cause carbon loss from the steel. 438:
Dorian Gerhold, "The steel industry in England, 1614-1740", in R.W. Hoyle (ed.), "Histories of people and landscape: essays on the Sheffield region in memory of David Hey" (2021), 65-86
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by William Ellyot and Mathias Meysey in 1614. At that date, the "invention" could consist merely of the introduction of a new industry or product, or even a mere
246:. In larger works, up to 16 tons of iron were treated in each cycle, though it can be done on a small scale, such as in a small furnace or blacksmith's forge. 984: 448:
R. J. MacKenzie and J. A Whiteman, "Why pay more? An archaeometallurgical examination of 19th century Swedish Wrought iron and Sheffield blister steel",
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P. Belford and R. A. Ross, 'English steelmaking in the seventeenth century: excavation of two cementation furnaces at Coalbrookdale'
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By 1631, it was recognised that Swedish iron was the best raw material and then or later particularly certain marks (brands) such as
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P. W. King, 'The Cartel in Oregrounds Iron: trading in the raw material for steel during the eighteenth century'
81: 922: 720: 31: 84:, built in 1720, is the earliest surviving example of a cementation furnace. Another example in the UK is the 969: 959: 846: 508: 191:, north of Stockholm, in whose hinterland most of the ironworks lay. The ore used came ultimately from the 861: 793: 778: 770: 736: 603: 600: 125: 1005: 932: 896: 851: 741: 715: 124:
was found to be undesirable because he could not supply as much good steel as was needed. Brooke's
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The bars were then shortened, bound, heated and forge welded together to become
188: 73: 35: 806: 649: 559: 57: 17: 927: 841: 612: 564: 521: 456: 231: 208: 105: 101: 148:, where he was a partner in farming the King's ironworks in two periods. 811: 553: 539: 531: 223: 141: 113: 140:) where two cementation furnaces have been excavated. He probably used 268:
Alternatively they could be broken up and melted in a crucible using a
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in the iron. It was apparently developed before the 17th century.
491: 319:, was usually produced by a cementation process in which metallic 308: 304: 202: 121: 61: 487: 426:
Steel before Bessemer I: Blister Steel: The Birth of an Industry
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Steel before Bessemer: I Blister Steel: the birth of an industry
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and his descendants. These were among the first ironworks in
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K. C. Barraclough, "Swedish Iron and Sheffield Steel",
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in the charcoal, and had become heterogeneous bars of
108:(with partners) in 1601. The process was patented in 116:. They evidently soon transferred the patent to Sir 96:
The process was described in a treatise published in
945: 860: 792: 769: 759: 729: 698: 658: 643: 585: 530: 517: 86:cementation furnace in Doncaster Street, Sheffield 100:in 1574. It was invented by Johann Nussbaum of 472: 441:P. W. King, "The Cartel in Oregrounds Iron", 187:. It was so called from the Swedish port of 183:iron, producing what was known in England as 8: 378:Historical Metallurgy 41(2) (2007), 105-123. 207:The Doncaster Street cementation furnace in 766: 655: 527: 479: 465: 457: 351:(The Metals Society, London, 1984), 48-52. 40: 340: 359: 357: 7: 136:(which certainly existed before the 226:. It uses one or more long stone 155:(so called from the mark OO) from 25: 230:inside a furnace. Typically, in 634: 392:Swedish iron and Sheffield steel 399:. Vol. 12. pp. 1–39. 128:were probably in his manor of 1: 504:History of ferrous metallurgy 443:Journal of Industrial History 365:Journal of Industrial History 76:, it increased the amount of 27:Obsolete steel-making process 747:Argon oxygen decarburization 303:In the early modern period, 908:Differential heat treatment 389:Barraclough, K. C. (1990). 290:in Sheffield in the 1740s. 1032: 104:, who began operations at 82:Derwentcote Steel Furnace 29: 883: 832:Ferritic nitrocarburizing 632: 499: 282:(at the time also called 923:Post weld heat treatment 286:), a process devised by 218:The process begins with 32:Cementation (metallurgy) 30:Not to be confused with 1011:Metallurgical processes 509:List of steel producers 737:Electro-slag remelting 327:, a zinc ore, to make 215: 46: 1016:Obsolete technologies 947:Production by country 452:40(2) (2006), 138–49. 450:Historical Metallurgy 433:History of Technology 397:History of Technology 206: 44: 933:Superplastic forming 852:Quench polish quench 742:Vacuum arc remelting 721:Basic oxygen process 716:Electric arc furnace 888:Cryogenic treatment 711:Open hearth furnace 699:Primary (Post-1850) 690:Cementation process 577:Direct reduced iron 424:K. C. Barraclough, 367:6(1) (2003), 25-49. 347:K. C. Barraclough, 51:cementation process 45:Cementation furnace 659:Primary (Pre-1850) 216: 163:from Leufsta (now 47: 993: 992: 941: 940: 755: 754: 630: 629: 621:Induction furnace 294:Similar processes 288:Benjamin Huntsman 250:in mass from the 138:English Civil War 72:. Unlike modern 16:(Redirected from 1023: 767: 706:Bessemer process 656: 638: 528: 481: 474: 467: 458: 445:6 (2003), 25–48. 435:12 (1990), 1–39. 411: 410: 386: 380: 374: 368: 361: 352: 345: 323:was heated with 299:Brass production 270:crucible furnace 21: 1031: 1030: 1026: 1025: 1024: 1022: 1021: 1020: 996: 995: 994: 989: 937: 913:Decarburization 879: 856: 797: 788: 751: 725: 694: 666:Pattern welding 647: 639: 626: 581: 570:Anthracite iron 519: 518:Iron production 513: 495: 485: 455: 420: 415: 414: 407: 388: 387: 383: 375: 371: 362: 355: 346: 342: 337: 301: 296: 201: 185:oregrounds iron 177:Walloon process 94: 39: 28: 23: 22: 15: 12: 11: 5: 1029: 1027: 1019: 1018: 1013: 1008: 998: 997: 991: 990: 988: 987: 982: 977: 972: 967: 962: 957: 951: 949: 943: 942: 939: 938: 936: 935: 930: 925: 920: 915: 910: 905: 899: 894: 884: 881: 880: 878: 877: 872: 866: 864: 858: 857: 855: 854: 849: 844: 839: 834: 829: 824: 819: 817:Carbonitriding 814: 809: 803: 801: 799:Case-hardening 790: 789: 787: 786: 781: 775: 773: 764: 761:Heat treatment 757: 756: 753: 752: 750: 749: 744: 739: 733: 731: 727: 726: 724: 723: 718: 713: 708: 702: 700: 696: 695: 693: 692: 687: 685:Tatara furnace 682: 675:Damascus steel 671:Crucible steel 668: 662: 660: 653: 641: 640: 633: 631: 628: 627: 625: 624: 617:Cupola furnace 610: 589: 587: 583: 582: 580: 579: 574: 573: 572: 567: 562: 547: 536: 534: 525: 515: 514: 512: 511: 506: 500: 497: 496: 486: 484: 483: 476: 469: 461: 454: 453: 446: 439: 436: 429: 421: 419: 416: 413: 412: 405: 381: 369: 353: 339: 338: 336: 333: 329:calamine brass 300: 297: 295: 292: 279:crucible steel 200: 197: 146:Forest of Dean 93: 90: 26: 24: 14: 13: 10: 9: 6: 4: 3: 2: 1028: 1017: 1014: 1012: 1009: 1007: 1004: 1003: 1001: 986: 985:United States 983: 981: 978: 976: 973: 971: 968: 966: 963: 961: 958: 956: 953: 952: 950: 948: 944: 934: 931: 929: 926: 924: 921: 919: 916: 914: 911: 909: 906: 903: 900: 898: 895: 893: 889: 886: 885: 882: 876: 873: 871: 868: 867: 865: 863: 859: 853: 850: 848: 847:Precipitation 845: 843: 840: 838: 835: 833: 830: 828: 825: 823: 820: 818: 815: 813: 810: 808: 805: 804: 802: 800: 795: 791: 785: 784:Short circuit 782: 780: 777: 776: 774: 772: 768: 765: 762: 758: 748: 745: 743: 740: 738: 735: 734: 732: 728: 722: 719: 717: 714: 712: 709: 707: 704: 703: 701: 697: 691: 688: 686: 683: 680: 676: 672: 669: 667: 664: 663: 661: 657: 654: 651: 646: 642: 637: 622: 618: 614: 611: 608: 605: 602: 601:Reverberatory 598: 594: 591: 590: 588: 584: 578: 575: 571: 568: 566: 563: 561: 558: 557: 555: 551: 550:Blast furnace 548: 545: 541: 538: 537: 535: 533: 529: 526: 523: 516: 510: 507: 505: 502: 501: 498: 493: 489: 482: 477: 475: 470: 468: 463: 462: 459: 451: 447: 444: 440: 437: 434: 430: 427: 423: 422: 417: 408: 406:0-7201-2075-6 402: 398: 394: 393: 385: 382: 379: 373: 370: 366: 360: 358: 354: 350: 344: 341: 334: 332: 330: 326: 322: 318: 314: 310: 306: 298: 293: 291: 289: 285: 281: 280: 275: 271: 266: 264: 259: 257: 256:blister steel 253: 247: 245: 244:cement powder 241: 237: 233: 229: 225: 221: 214: 210: 205: 198: 196: 194: 190: 186: 182: 178: 174: 170: 169:Louis De Geer 166: 162: 158: 154: 153:double bullet 149: 147: 143: 139: 135: 134:Coalbrookdale 131: 127: 123: 119: 115: 111: 107: 103: 99: 91: 89: 87: 83: 79: 75: 71: 67: 66:carburization 63: 59: 56: 52: 43: 37: 33: 19: 18:Blister steel 875:Martempering 870:Austempering 779:Low hydrogen 689: 597:Finery forge 593:Wrought iron 449: 442: 432: 425: 391: 384: 377: 372: 364: 348: 343: 302: 283: 277: 267: 262: 260: 255: 248: 243: 238:and mineral 227: 220:wrought iron 217: 160: 152: 150: 118:Basil Brooke 95: 50: 48: 1006:Steelmaking 918:Forming gas 822:Carburizing 679:Wootz steel 645:Steelmaking 544:sponge iron 263:shear steel 175:to use the 74:steelmaking 60:for making 36:Carburizing 1000:Categories 975:Luxembourg 955:Bangladesh 897:Deflashing 807:Ausforming 650:Steel mill 560:Cold blast 552:(produces 542:(produces 494:production 418:References 284:cast steel 276:to become 58:technology 928:Quenching 902:Hardening 892:Deburring 862:Tempering 842:Nitriding 837:Induction 827:Cryogenic 794:Hardening 771:Annealing 730:Secondary 613:Cast iron 586:Secondary 565:Hot blast 522:Ironworks 242:, called 232:Sheffield 209:Sheffield 193:Dannemora 144:from the 106:Nuremberg 102:Magdeburg 812:Boriding 604:Puddling 554:pig iron 540:Bloomery 532:Smelting 325:calamine 224:charcoal 189:Ă–regrund 142:bar iron 126:furnaces 114:monopoly 55:obsolete 980:Nigeria 763:methods 607:Furnace 428:(1985). 272:with a 213:England 199:Process 157:Ă–sterby 130:Madeley 110:England 92:Origins 403:  321:copper 313:copper 252:carbon 195:mine. 181:fining 173:Sweden 165:Lövsta 161:hoop L 98:Prague 78:carbon 53:is an 970:Italy 965:India 960:China 615:(via 595:(via 492:steel 335:Notes 309:alloy 307:, an 305:brass 240:salts 122:steel 62:steel 599:or 490:and 488:Iron 401:ISBN 317:zinc 315:and 274:flux 236:soot 228:pots 222:and 159:and 70:iron 49:The 619:or 311:of 179:of 132:at 68:of 64:by 34:or 1002:: 796:/ 677:, 556:) 395:. 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Index

Blister steel
Cementation (metallurgy)
Carburizing

obsolete
technology
steel
carburization
iron
steelmaking
carbon
Derwentcote Steel Furnace
cementation furnace in Doncaster Street, Sheffield
Prague
Magdeburg
Nuremberg
England
monopoly
Basil Brooke
steel
furnaces
Madeley
Coalbrookdale
English Civil War
bar iron
Forest of Dean
Ă–sterby
Lövsta
Louis De Geer
Sweden

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