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Curing (chemistry)

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318: 131: 66: 155: 828:) and has the capability of monitoring the resin cure throughout the entire cycle, from the liquid to the rubber to the solid state. It is capable of monitoring phase separation in complex resin blends curing also within a fibrous perform. The same attributes belong to the more recent development of the dielectric technique, namely microdielectrometry. 831:
Several versions of dielectric sensors are available commercially. The most suitable format for use in cure monitoring applications are the flat interdigital capacitive structures bearing a sensing grid on their surface. Depending on their design (specifically those on durable substrates) they have
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As shown in Figure 4, after an "induction time", G' and G" start to increase, with an abrupt change in slope. At a certain point they cross each other; afterwards, the rates of G' and G" decrease, and the moduli tend to a plateau. When they reach the plateau the reaction is concluded.
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Harkous, Ali; Colomines, Gaël; Leroy, Eric; Mousseau, Pierre; Deterre, Rémi (April 2016). "The kinetic behavior of Liquid Silicone Rubber: A comparison between thermal and rheological approaches based on gel point determination".
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that largely comprise them. When paint is described as "drying" it is in fact hardening by crosslinking. Oxygen atoms serve as the crosslinks, analogous to the role played by sulfur in the vulcanization of rubber.
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The degree of curing starts from zero (at the beginning of the reaction) and grows until one (the end of the reaction). The slope of the curve changes with time and has his maximum about at half of the reaction.
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In many cases, the resin is provided as a solution or mixture with a thermally-activated catalyst, which induces crosslinking but only upon heating. For example, some acrylate-based resins are formulated with
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When the system is liquid, the storage modulus is very low: the system behaves like a liquid. Then the reaction continues and the system starts to react more like a solid: the storage modulus increases.
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Also in this case the degree of curing goes from zero (no bonds created) to one (no more reactions occur) with a slope that changes in time and has its maximum about at half of the reaction.
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The curing methodology depends on the resin and the application. Particular attention is paid to the shrinkage induced by the curing. Usually small values of shrinkage (2–3%) are desirable.
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Figure 1: Structure of a cured epoxy glue. The triamine hardener is shown in red, the resin in black. The resin's epoxide groups have reacted with the hardener. The material is highly
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I.Partridge and G.Maistros, 'Dielectric Cure Monitoring for Process Control', Chapter 17, Vol. 5, Encyclopaedia of Composite Materials (2001), Elsevier Science, London, page 413
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Chambon, Francois; Winter, H. Henning (November 1987). "Linear Viscoelasticity at the Gel Point of a Crosslinking PDMS with Imbalanced Stoichiometry".
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During the curing process, single monomers and oligomers, mixed with or without a curing agent, react to form a tridimensional polymeric network.
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A simple way to monitor the change in viscosity, and thus, the extent of the reaction, in a curing process is to measure the variation of the
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created, higher is the heat released in the reaction. At the end of the reaction, no more heat will be released. To measure the heat flow
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Figure 2: General representation of the chemical structure of vulcanized natural rubber showing the crosslinking of two polymer chains (
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increases in time with the extent of the reaction until the network size is equal to the size of the system. The system has lost its
519: 53:, the term "curing" can be used for all the processes where a solid product is obtained from a liquid solution, such as with PVC 832:
some reusability, while flexible substrate sensors can be used also in the bulk of the resin systems as embedded sensors.
317: 232:. Upon heating the mixture, the peroxide converts to a free radical, which adds to an acrylate, initiating crosslinking. 81: 1294: 349: 345: 341: 1289: 871: 196:. The degree of crosslinking determines the rigidity and durability, as well as other properties of the material. 674:{\displaystyle \alpha ={\frac {Q}{Q_{T}}}={\frac {\int _{0}^{s}{\dot {Q}}\,dt}{\int _{0}^{s_{f}}{\dot {Q}}\,dt}}} 263:
the system is relatively mobile, after it the mobility is very limited, the micro-structure of the resin and the
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P.Ciriscioli and G.Springer, 'Smart Autoclave cure in Composites', (1991), Technomic Publishing, Lancaster, PA.
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cure monitoring methods are based on the relationships between changes in the characteristics of propagating
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Hong, In-Kwon; Lee, Sangmook (January 2013). "Cure kinetics and modeling the reaction of silicone rubber".
514:, the crosslinking rate can be related to the heat released during the process. Higher is the number of 290:
Cure monitoring is, for example, an essential component for the control of the manufacturing process of
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Figure 3: Simplified chemical reactions associated with curing of a drying oil. In the first step, the
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can be measured. The variation of G' and G" in time can indicate the extent of the curing reaction.
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is fixed and severe diffusion limitations to further cure are created. Thus, in order to achieve
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Figure 4: Evolution in time of storage modulus G' and loss modulus G" during a curing reaction.
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Curing can be induced by heat, radiation, electron beams, or chemical additives. To quote from
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start to coexist with the macroscopic network until they react with the network creating other
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Conventional dielectrometry is carried out typically in a parallel plate configuration of the
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Patterning Dewetting in Thin Polymer Films by Spatially Directed Photocrosslinking
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The curing process can be monitored by measuring changes in various parameters:
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in the resin, it is usually necessary to increase the process temperature after
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Cure monitoring relies on monitoring various physical or chemical properties.
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ultrasonic time of flight, both in through-transmission and pulse-echo modes;
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of polymer chains. Even if it is strongly associated with the production of
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Gregory T. Carroll, Nicholas J. Turro and Jeffrey T. Koberstein (2010)
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interconnect. This process continues until a tridimensional network of
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and the real-time mechanical properties of a component, by measuring:
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are typically cured by the use of additives, often called hardeners.
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Some organic resins are cured with heat. As heat is applied, the
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is the most important property that changes during the process.
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Journal of Colloid and Interface Science, Vol. 351, pp 556-560
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are often used. The amine groups ring-open the epoxide rings.
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and contains many OH groups, which confer adhesive properties.
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the concentration of specific reactive resin species using
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releases the same amount of energy, the degree of curing,
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Chemical process by which polymeric materials are hardened
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Ulrich Poth (2002). "Drying Oils and Related Products".
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Pham, Ha Q.; Marks, Maurice J. (2012). "Epoxy Resins".
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Rheology: principles, measurements, and applications
510:If the reactions occurring during crosslinking are 798: 771: 744: 715: 695: 673: 545: 491: 378: 84:with various architectures are formed, and their 112: 1205:Journal of Industrial and Engineering Chemistry 207:that catalyze cross-linking of the unsaturated 41:that produces the toughening or hardening of a 1056:Ullmann's Encyclopedia of Industrial Chemistry 981:Ullmann's Encyclopedia of Industrial Chemistry 901:natural frequency using impact excitation and 116: 8: 243:, whereupon it increases as the constituent 1235:Materials science of polymers for engineers 115:(also called curing agents, hardeners) and 703:is the heat released up to a certain time 1088:James E. Mark; Burak Erman, eds. (2005). 973: 971: 959: 790: 784: 763: 757: 731: 730: 728: 708: 688: 661: 650: 649: 641: 636: 631: 618: 607: 606: 600: 595: 588: 577: 568: 560: 538: 471: 449: 428: 401: 393: 371: 251:chains is created – this stage is termed 188:. Sulfur breaks down to form polysulfide 779:is the total amount of heat released in 1161: 1159: 942: 940: 936: 239:of the resin drops before the onset of 80:In the very first part of the reaction 874:(mechanical property) with the use of 752:is the instantaneous rate of heat and 259:this marks an important stage: before 199:Paints and varnishes commonly contain 1198: 1196: 1194: 1192: 1190: 1181:10.1016/j.reactfunctpolym.2016.01.020 1133: 1131: 1129: 1013: 1011: 1009: 7: 1259:. Vincentz Network. pp. 11–16. 298:, at the end of the process will be 255:. In terms of processability of the 113:curing induced by chemical additives 1238:. Hanser Verlag. pp. 334–335. 192:(bridges) between sections of the 117:curing in the absence of additives 33:is a chemical process employed in 25: 520:differential scanning calorimetry 282:, the process is called UV cure. 162:undergoes autoxidation to give a 96:tends to infinite. The remaining 1169:Reactive and Functional Polymers 1138:Macosko, Christopher W. (1994). 1090:Science and technology of rubber 867:of the resin (optical property); 278:When catalysts are activated by 806:, when the reaction finishes. 418: 412: 1: 990:10.1002/14356007.a09_547.pub2 553:, can be defined as follows: 336:of a system during curing, a 386:, can be defined as follow: 342:dynamic mechanical analysis 126:Curing induced by additives 1311: 1253:Glöckner, Patrick (2009). 1217:10.1016/j.jiec.2012.05.006 1122:10.1016/j.jcis.2010.07.070 745:{\displaystyle {\dot {Q}}} 294:. The material, initially 876:Fiber Bragg grating (FBG) 1232:; Menges, Georg (2003). 1065:10.1002/14356007.a09_055 961:10.1351/goldbook.CT07137 813:Dielectrometric analysis 216:Curing without additives 1059:. Weinheim: Wiley-VCH. 984:. Weinheim: Wiley-VCH. 546:{\displaystyle \alpha } 379:{\displaystyle \alpha } 836:Spectroscopic analysis 800: 773: 746: 717: 697: 675: 547: 493: 380: 366:The degree of curing, 322: 167: 151: 74: 51:thermosetting polymers 909:velocity measurement. 846:spectroscopic methods 801: 799:{\displaystyle s_{f}} 774: 772:{\displaystyle Q_{T}} 747: 718: 698: 676: 548: 494: 381: 320: 280:ultraviolet radiation 157: 133: 82:branches of molecules 68: 1142:. VCH. p. 568. 783: 756: 727: 707: 687: 559: 537: 392: 370: 346:storage modulus (G') 313:Rheological analysis 186:sulfur vulcanization 1032:1987JRheo..31..683C 1020:Journal of Rheology 883:Ultrasonic analysis 870:the internal resin 648: 605: 525:Assuming that each 485: 463: 442: 292:composite materials 150:(n = 0, 1, 2, 3 …). 39:process engineering 1295:Chemical processes 796: 769: 742: 713: 693: 671: 627: 591: 543: 529:formed during the 489: 467: 445: 424: 376: 340:can be used. With 323: 286:Monitoring methods 265:composite material 230:dibenzoyl peroxide 168: 152: 75: 1290:Polymer chemistry 1266:978-3-86630-907-4 1245:978-1-56990-348-3 1149:978-0-471-18575-8 1099:978-0-12-464786-2 905:-induced surface 826:capacitance probe 739: 716:{\displaystyle s} 696:{\displaystyle Q} 669: 658: 615: 583: 487: 201:oil drying agents 35:polymer chemistry 16:(Redirected from 1302: 1270: 1256:Radiation Curing 1249: 1221: 1220: 1200: 1185: 1184: 1163: 1154: 1153: 1135: 1124: 1110: 1104: 1103: 1085: 1079: 1078: 1050: 1044: 1043: 1040:10.1122/1.549955 1015: 1004: 1003: 975: 966: 965: 963: 944: 861:refractive index 805: 803: 802: 797: 795: 794: 778: 776: 775: 770: 768: 767: 751: 749: 748: 743: 741: 740: 732: 722: 720: 719: 714: 702: 700: 699: 694: 680: 678: 677: 672: 670: 668: 660: 659: 651: 647: 646: 645: 635: 625: 617: 616: 608: 604: 599: 589: 584: 582: 581: 569: 552: 550: 549: 544: 506:Thermal analysis 498: 496: 495: 490: 488: 486: 481: 459: 443: 438: 411: 402: 385: 383: 382: 377: 145: 139: 86:molecular weight 21: 1310: 1309: 1305: 1304: 1303: 1301: 1300: 1299: 1280: 1279: 1267: 1252: 1246: 1230:Osswald, Tim A. 1228: 1225: 1224: 1202: 1201: 1188: 1165: 1164: 1157: 1150: 1137: 1136: 1127: 1111: 1107: 1100: 1092:. p. 768. 1087: 1086: 1082: 1075: 1052: 1051: 1047: 1017: 1016: 1007: 1000: 977: 976: 969: 946: 945: 938: 933: 916: 885: 838: 815: 786: 781: 780: 759: 754: 753: 725: 724: 705: 704: 685: 684: 637: 626: 590: 573: 557: 556: 535: 534: 508: 444: 404: 403: 390: 389: 368: 367: 350:loss modulus (G 334:elastic modulus 332:To measure the 327:elastic modulus 315: 288: 220:In the case of 218: 141: 135: 128: 63: 28: 23: 22: 15: 12: 11: 5: 1308: 1306: 1298: 1297: 1292: 1282: 1281: 1278: 1277: 1274: 1271: 1265: 1250: 1244: 1223: 1222: 1186: 1155: 1148: 1125: 1105: 1098: 1080: 1074:978-3527306732 1073: 1045: 1026:(8): 683–697. 1005: 999:978-3527306732 998: 967: 952:IUPAC Goldbook 935: 934: 932: 929: 928: 927: 922: 915: 912: 911: 910: 899: 884: 881: 880: 879: 868: 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920:Vulcanization 918: 917: 913: 908: 907:acoustic wave 904: 900: 897: 896: 895: 893: 889: 882: 877: 873: 869: 866: 862: 858: 855: 851: 847: 843: 842: 841: 835: 833: 829: 827: 823: 820: 812: 810: 807: 791: 787: 764: 760: 736: 733: 710: 690: 681: 665: 662: 655: 652: 642: 638: 632: 628: 622: 619: 612: 609: 601: 596: 592: 585: 578: 574: 570: 565: 562: 554: 540: 532: 528: 523: 522:can be used. 521: 517: 513: 505: 503: 499: 482: 478: 475: 472: 468: 464: 460: 456: 453: 450: 446: 439: 435: 432: 429: 425: 421: 415: 408: 405: 398: 395: 387: 373: 364: 360: 356: 354: 353: 347: 343: 339: 335: 330: 328: 319: 312: 310: 307: 305: 301: 297: 293: 285: 283: 281: 276: 274: 270: 269:vitrification 266: 262: 258: 254: 250: 246: 242: 238: 233: 231: 225: 223: 215: 213: 210: 206: 202: 197: 195: 191: 187: 183: 178: 176: 172: 165: 164:hydroperoxide 161: 156: 149: 144: 138: 132: 125: 123: 120: 118: 114: 110: 105: 103: 99: 95: 91: 87: 83: 78: 72: 67: 60: 58: 56: 52: 48: 47:cross-linking 44: 40: 36: 32: 19: 1255: 1234: 1211:(1): 42–47. 1208: 1204: 1172: 1168: 1139: 1113: 1108: 1089: 1083: 1054: 1048: 1023: 1019: 979: 951: 886: 865:fluorescence 839: 830: 816: 808: 682: 555: 531:crosslinking 524: 509: 500: 388: 365: 361: 357: 351: 331: 324: 308: 289: 277: 241:crosslinking 234: 226: 219: 198: 179: 171:Epoxy resins 169: 142: 136: 121: 106: 79: 76: 45:material by 30: 29: 18:Curing agent 209:drying oils 190:cross-links 71:crosslinked 1284:Categories 931:References 925:Cross-link 892:ultrasound 888:Ultrasonic 819:dielectric 512:exothermic 203:, usually 175:Polyamines 102:crosslinks 90:solubility 55:plastisols 1175:: 20–27. 737:˙ 656:˙ 629:∫ 613:˙ 593:∫ 563:α 541:α 465:− 422:− 396:α 374:α 338:rheometer 304:viscosity 245:oligomers 237:viscosity 98:molecules 94:viscosity 954:. 2014. 948:"curing" 914:See also 878:sensors. 848:such as 483:′ 461:′ 440:′ 409:′ 348:and the 273:gelation 261:gelation 253:gelation 249:oligomer 222:concrete 92:and its 1028:Bibcode 146:) with 43:polymer 1263:  1242:  1146:  1096:  1071:  996:  872:strain 852:& 822:sensor 683:where 344:, the 296:liquid 182:rubber 148:sulfur 31:Curing 903:laser 854:Raman 516:bonds 300:solid 257:resin 160:diene 143:green 109:IUPAC 1261:ISBN 1240:ISBN 1144:ISBN 1094:ISBN 1069:ISBN 994:ISBN 859:the 850:FTIR 527:bond 140:and 137:blue 37:and 1213:doi 1177:doi 1173:101 1118:doi 1061:doi 1036:doi 986:doi 956:doi 863:or 180:In 1286:: 1209:19 1207:. 1189:^ 1171:. 1158:^ 1128:^ 1067:. 1034:. 1024:31 1022:. 1008:^ 992:. 970:^ 950:. 939:^ 723:, 329:. 302:: 275:. 57:. 1269:. 1248:. 1219:. 1215:: 1183:. 1179:: 1152:. 1120:: 1102:. 1077:. 1063:: 1042:. 1038:: 1030:: 1002:. 988:: 964:. 958:: 856:; 824:( 792:f 788:s 765:T 761:Q 734:Q 711:s 691:Q 666:t 663:d 653:Q 643:f 639:s 633:0 623:t 620:d 610:Q 602:s 597:0 586:= 579:T 575:Q 571:Q 566:= 479:n 476:i 473:m 469:G 457:x 454:a 451:m 447:G 436:n 433:i 430:m 426:G 419:) 416:t 413:( 406:G 399:= 352:) 20:)

Index

Curing agent
polymer chemistry
process engineering
polymer
cross-linking
thermosetting polymers
plastisols

crosslinked
branches of molecules
molecular weight
solubility
viscosity
molecules
crosslinks
IUPAC
curing induced by chemical additives
curing in the absence of additives

sulfur

diene
hydroperoxide
Epoxy resins
Polyamines
rubber
sulfur vulcanization
cross-links
polymer chains
oil drying agents

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