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32:
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Final assembly of the 797 is completed by
Caterpillar field mechanics at or near the customer site. Before the dump body can be joined to the frame, the dump body components must be assembled and welded together by a dedicated team, requiring seven to ten days per dump body. Final assembly of one 797
310:
of similar haul trucks offered by competitors. During initial development in 1997, a diesel-electric powertrain was considered for the 797, but this powertrain configuration was not developed because
Caterpillar considered a mechanical drive powertrain more appropriate for market conditions at that
573:
loads, the cab requires one semi-trailer load, the six tires require two semi-trailer loads and the dump body requires four semi-trailer loads. In total, one 797 requires 12 to 13 semi-trailer truck loads that originate at various manufacturing facilities and deliver to the customer site. If a 797
503:
is composed of five components: the floor, the two sides, the front wall and the canopy. The dump body is manufactured at
Caterpillar Mexico in Monterrey, Mexico, as well as at least to a limited degree by WesTech of Casper, Wyoming in the western United States and shipped in component form to the
245:
diesel engine used in the 797 from net 2,394 kW (3,211 hp) to net 2,513 kW (3,370 hp) enabling the 797B to achieve a 68 km/h (42 mph) top speed when transporting a 345 t (380 short tons) load, a 3.2 km/h (2 mph) increase over the first generation 797.
240:
Caterpillar introduced the 797B in the spring of 2002, replacing the first-generation 797. The 797B's increased payload capacity of 345 t (380 short tons) is a 18.1 t (20 short tons) increase over the first generation 797. Caterpillar increased the power output of the Cat 3524B EUI
599:
All major components of the 797 can be serviced or replaced during the useful life of the truck, except for the frame. The overall service life of the truck is therefore dependent upon the durability of the frame which
Caterpillar estimates to have a twenty-year service life.
272:
Compared to the 797B, the 797F has a higher payload capacity and a more powerful, more efficient engine. These changes allowed
Caterpillar to meet mine operator's needs to increase operational efficiency and reduce costs by increasing the amount of material hauled per trip.
380:
injection, quad turbocharged, air-to-air aftercooled, four-stroke diesel engine powers the 797F. The power rating of the C175-20 is valid up to an elevation of 7,000 ft (2,134 m) or up to 16,000 ft (4,877 m) with a high altitude arrangement.
184:
In 1997, Caterpillar decided to begin the development of a 360 short tons (327 t) payload capacity haul truck to meet the demand from large-scale mine operators wanting to reduce operating costs at mines using 80 to 90 short tons (73 to 82 t) per pass
560:
lines and electrical wiring to the frame before installing the engine and rear axle. The frame/powertrain assembly is tested and then partially disassembled to facilitate shipping from
Caterpillar's Decatur, Illinois assembly plant to the customer site.
574:
must be moved from one job site to another for any reason, it cannot be driven on public roads due to its exceptional size and weight. Moving a 797 requires dis-assembly, loading onto semi-trailer trucks, transport and re-assembly at the new location.
616:, as well as Caterpillar's own 798AC, match the Caterpillar 797F's 400 short tons (363 t) payload capacity, but employ diesel/electric powertrains in contrast to the 797F's diesel-powered, mechanical powertrain. Both fall short of the
620:'s 500 short ton capacity, the largest of any haul truck in the world, which also employs a diesel/electric powertrain. Depending on customer requirements, lower payload capacity 360 short tons (327 t) products such as the
440:
Major components of the 797 are manufactured and assembled at seven
Caterpillar or supplier facilities located throughout North America, then shipped to the customer site for final assembly by Caterpillar technicians.
171:
applications worldwide. In production since 1998, the 797 series represents
Caterpillar’s largest, highest capacity haul trucks. The current, third-generation model, the 797F, offers one of the largest haul truck
1423:
523:. The smallest casting weighs 500 lb (230 kg) and the largest casting weighs 12,000 lb (5,400 kg). The rough castings are shipped to the Caterpillar Decatur, Illinois, assembly plant.
420:
was developed by
Michelin in conjunction with Caterpillar specifically for the first generation 797. The Caterpillar 797B and 797F run 4.028 m (13.22 ft) tall, 5,300 kg (11,680 lb)
1181:
Gross Power - SAE J1995 2983 kW 4,000 hp .... The Cat C175-20 quad turbocharged and air-to-air aftercooled diesel engine...is a 20 cylinder, single block, four stroke design ...
424:
59/80R63 XDR. Most first generation 797s have been retrofitted to use the 59/80R63 tires as well. Six tires are required per truck at a cost in 2009 of approximately US$ 42,500 per tire.
1348:
No low altitude arrangement (LAA) engine derating required up to 2134m (7,000 ft) altitude. No high altitude arrangement (HAA) engine derating required up to 4877 m (16,000 ft) altitude.
1290:
290:
ACERT 20-cylinder diesel engine, enabling the 797F to maintain the 42 mph (68 km/h) top speed of the 797B while transporting a heavier 400 short tons (363 t) payload.
261:
in
September, 2008. The 797F replaced its predecessor model, the 797B, when the 797F entered full production in late 2009. Prior to the introduction of the Caterpillar 797F and the
1121:
209:
Caterpillar first unveiled a completed 797 on September 29, 1998, at its assembly plant in Decatur, Illinois. The first two 797s produced were transported to Caterpillar's
1431:
591:
Although the price varies based on individual customer specifications, each 797 costs approximately US$ 5,000,000. Other prices have been listed at US$ 3,400,000.
583:
requires a team of seven mechanics working in three shifts around the clock, for 20 days, in addition to the time required to assemble and weld the dump body.
213:
proving grounds for testing. In the second quarter of 1999, the third and fourth 797s produced were the first to be placed in service with a customer at the
1370:
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Each 797 wheel is attached to the axle using 54 - 36 mm (1.4 in) nuts that are torqued to 2,300 lbâ‹…ft (3,118 Nâ‹…m). A size 55/80R63
1458:
1278:... diesel engine, which features electronic unit injection, an ADEM II electronic controller, aftercooling and four single-stage turbochargers.
360:
A gross 3,550 hp (2,647 kW) , quad turbocharged Caterpillar 3524B engine powers the 797B. The power rating of the 3524B is valid up to an
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flaw detector. In total, 275 lb (125 kg) of welding wire is used to join the individual castings into a monolithic frame.
176:
capacities in the world, up to 400 short tons (363 t) and has the highest payload capacity among mechanical drive haul trucks.
504:
customer site where it is assembled and welded into a monolithic structure before being joined to the frame during final assembly.
1676:
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The 797F's increased payload capacity of 400 short tons (363 t) is a 20 short tons (18.1 t) increase over the 797B.
876:
1228:
Orlemann, Eric C. (2002). "Chapter 2 - The World's Largest Mechanical Drive Truck - 797 Haul Truck". In Kris Palmer (ed.).
475:
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496:. Each cab is assembled by one person and requires forty hours to complete. The cab is shipped to the customer site.
1204:
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545:, and are initially joined by human welders. The frame is moved to a second welding station for further welding by
345:
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221:. Caterpillar put 18 additional 797s into service with mine operators worldwide, as production development units.
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549:. The third and final welding stage is completed by human welders. To ensure quality, welds are tested using an
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Caterpillar designed the truck in response to mining companies seeking a means to reduce cost per ton ...
1291:"Products " Machines " Off-Highway Trucks " Mining Trucks " 797B Benefits & Features Powertrain - Engine"
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powers the 797. The Cat 3524B HD engine is a tandem unit consisting of two 12-cylinder Cat 3512B HD engine
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technology. This was the first time CAD tools had been used extensively to design a Caterpillar truck.
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At MINExpo 2008 Caterpillar introduced four new trucks.... the new 797F mechanical drive ...
352:
coupled to operate as a single engine with a combined displacement of 106 liters (6468 cubic inches).
269:, introduced in 2004, was the only haul truck with a payload capacity of 400 short tons (363 t).
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Developed specifically for high production mining and heavy-duty construction applications ...
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The tires are manufactured by Michelin North America at the US7 Earthmover Manufacturing plant in
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A gross 4,000 hp (2,983 kW) Cat C175-20 ACERT single block, 20-cylinder, electronic
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is manufactured by Bergstrom Climate Control Systems' Contract Assembly division in
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1430:. Manufacture Française des Pneumatiques Michelin. 2007. p. 15. Archived from
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The 3524B engine is a tandem unit consisting of two 3512B HD engine blocks ...
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331:
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1122:"Release Number: 231PR09 - Caterpillar Moves Forward with New Large Mining Trucks"
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This new tire was developed in conjunction with Caterpillar for this application.
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Orlemann, Eric C. (2003). "Chapter 9 - A New Generation". In Steve Gansen (ed.).
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530:, Illinois, the frame is assembled and the powertrain is installed and tested.
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Caterpillar replaced the gross 3,550 hp (2,647 kW) Cat 3524B EUI 24-
2018:
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of 8,500 ft (2,591 m) or 15,000 ft (4,572 m) with a high
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59/80 R 63 Michelin XDR Diameter: 4,028 meters...Weight: 5,300 kg ...
1379:. Season unknown. Episode 10. National Geographic Channel. Archived from
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16:
Off-highway ultra class haul truck for mining and heavy-duty construction
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408:. Both transmission and torque converter use a common powertrain oil.
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The first 797B units entered service with customers in October 2002.
232:
following in 2001. The first generation serial number prefix is 5YW.
164:
1216:... the flagship 797B will be replaced by the new 797F ...
436:
CAT 797 haul truck at the North Antelope Rochelle opencut coal mine.
1565:
286:
used in the 797B with the gross 4,000 hp (2,983 kW) Cat
1062:. United States of America: Motorbook International. p. 319.
431:
173:
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After the frame assembly is completed, production workers attach
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at Caterpillar's Mining & Construction Equipment Division in
569:
The engine, frame, axles and differential requires six to seven
390:
218:
149:
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1552:
1459:"Michelin, Bridgestone, Goodyear, Firestone, Taylor OTR Tires"
1332:. Caterpillar Inc. September 2009. p. 14. Archived from
1165:. Caterpillar Inc. September 2009. p. 3. Archived from
950:. Caterpillar Inc. September 2009. p. 1. Archived from
1323:"Caterpillar 797F Mining Truck Product Brochure (AEHQ6039)"
1124:(Press release). Caterpillar Inc. July 2009. Archived from
941:"Caterpillar 797F Mining Truck Product Brochure (AEHQ6039)"
319:
A gross 3,400 hp (2,535 kW) Cat 3524B HD EUI 24-
628:
may also place competitive pressure on sales of the 797F.
1156:"Caterpillar 797F Mining Truck Product Brochure AEHQ6039"
1022:"Caterpillar 797B Mining Truck Product Brochure AEHQ5511"
467:, and is then shipped to Caterpillar's assembly plant in
448:, and is then shipped to Caterpillar's assembly plant in
1234:. United States of America: MBI Publishing. p. 44.
474:
The axle assemblies are manufactured by Caterpillar in
1396:"A look at Cat's new 797 haul truck - Caterpillar Inc"
987:"A look at Cat's new 797 haul truck - Caterpillar Inc"
1090:"Caterpillar 797F, 795F-AC & 793F Mining Trucks"
389:
The 797 series haul trucks are equipped with a rear-
2086:
2055:
1950:
1753:
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1603:
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Product Safety > Off-Highway Tractors and Trucks
159:developed and manufactured in the United States by
121:
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103:
91:
79:
74:
64:
56:
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41:
24:
1369:Executive Producer: Madeline Carter (2008-01-28).
1140:... go into full production...late this year.
1016:
1014:
1012:
1010:
265:at MINExpo International in September, 2008, the
257:Caterpillar introduced the 797F to the public at
1150:
1148:
1031:. Caterpillar Inc. December 2003. Archived from
935:
933:
515:manufactured by Harrison Steel Castings Co., in
700:3,793 hp (2,828 kW) net (SAE J1349)
1581:
1231:Colossal Caterpillar: The Ultimate Earthmover
697:3,370 hp (2,513 kW) net (SAE J1349)
533:The nine castings that compose the frame are
444:The engine is manufactured by Caterpillar in
8:
519:and by Amite Foundry and Machine, Inc., in
1750:
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1566:
1194:"Viewpoint: Perspectives on Global Mining"
30:
21:
1553:Viewpoint - Perspectives on Modern Mining
980:
978:
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298:The Caterpillar 797 series trucks employ
197:, created a new design for the 797 using
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485:, and are shipped to the customer site.
478:, and are shipped to the customer site.
868:
638:Caterpillar 797 Series Comparison Chart
541:surfaces. The castings are placed in a
224:Caterpillar began marketing the 797 in
1478:6 59/80R63 Michelin XDR B $ 255,000.00
1400:Diesel Progress North American Edition
1267:Diesel Progress North American Edition
991:Diesel Progress North American Edition
844:2,000 US gal (7,570 L)
770:Overall Height to Top of ROPS (Empty)
511:is created from nine individual metal
1534:2009 F-Series Mining Trucks Press Kit
877:"Off-Highway Trucks from Caterpillar"
841:1,800 US gal (6,810 L)
838:1,000 US gal (3,790 L)
7:
812:49 ft 6 in (15.09 m)
796:51 ft 6 in (15.70 m)
764:1,375,000 lb (623,700 kg)
1263:"New era of mine haul truck giants"
966:Nominal payload capacity...400 tons
828:31 ft 3 in (9.53 m)
809:47 ft 5 in (14.45 m)
806:47 ft 7 in (14.50 m)
793:50 ft 2 in (15.29 m)
790:49 ft 3 in (15.01 m)
780:24 ft 5 in (7.44 m)
777:24 ft 11 in (7.59 m)
761:1,375,000 lb (623,700 kg)
758:1,230,000 lb (557,900 kg)
526:At Caterpillar's assembly plant in
463:are manufactured by Caterpillar in
2104:Citizens Equity First Credit Union
1424:"Michelin Factbook - 2007 Edition"
825:32 ft 0 in (9.75 m)
822:30 ft 0 in (9.14 m)
774:23 ft 8 in (7.21 m)
36:Caterpillar 797 (first generation)
14:
1297:. Caterpillar Inc. Archived from
1129:(Microsoft Word 97-2003 Document)
915:. Caterpillar Inc. Archived from
883:. Caterpillar Inc. Archived from
694:3,211 hp (2,394 kW) net
163:specifically for high-production
1677:Mitsubishi Caterpillar Forklifts
1402:. CBS Interactive Inc. p. 2
1269:. CBS Interactive Inc. p. 3
993:. CBS Interactive Inc. p. 1
909:"Mining Trucks from Caterpillar"
2099:Caterpillar Construction Tycoon
1207:from the original on 2009-10-21
754:Gross Machine Operating Weight
713:Cat 3524B High Displacement EUI
1465:. InfoMine Inc. Archived from
1435:(Shockwave Flash Presentation)
1:
786:Overall Height (Body Raised)
476:Winston-Salem, North Carolina
228:in 2000, with full worldwide
1621:Caterpillar Energy Solutions
1491:"Big Wheels Keep on Turning"
1096:. 2008-10-06. Archived from
684:400 short tons (363 t)
2150:Vehicles introduced in 1998
1261:Mercer, Mike (March 1999).
748:42 mph (68 km/h)
710:3524B High Displacement EUI
681:380 short tons (345 t)
678:360 short tons (327 t)
308:diesel-electric powertrains
2166:
2094:Caterpillar, Inc. v. Lewis
1697:Best Manufacturing Company
1428:Michelin Corporate Website
1394:Mercer, Mike (June 1999).
985:Mercer, Mike (June 1999).
834:Fuel Tank Refill Capacity
745:42 mph (68 km/h)
742:40 mph (64 km/h)
428:Manufacturing and assembly
60:September 22, 1998-present
2140:Caterpillar Inc. vehicles
674:Nominal Payload Capacity
483:Lexington, South Carolina
397:-controlled, seven-speed
29:
404:with a separate lock-up
1463:Global InfoMine Website
1094:Mining Top News Website
1059:The Caterpillar Century
658:Introduction to Service
1702:Holt gas–electric tank
437:
25:Caterpillar 797 Series
1626:Electro-Motive Diesel
1495:Winston-Salem Journal
521:Amite City, Louisiana
465:East Peoria, Illinois
435:
259:MINExpo International
199:computer-aided design
632:Specifications chart
330:, quad single-stage
1773:Articulated haulers
1641:Multidrive Vehicles
1330:Caterpillar Website
1295:Caterpillar Website
1203:. 2008. p. 3.
1163:Caterpillar Website
948:Caterpillar Website
913:Caterpillar Website
881:Caterpillar Website
818:Overall Tire Width
738:Top Speed (Loaded)
722:Engine Arrangement
640:
306:in contrast to the
253:797F (2009–present)
215:Bingham Canyon Mine
180:Initial development
1925:Challenger Tractor
1631:Lincoln Industries
1562:- Caterpillar Inc.
1558:2009-12-13 at the
1549:- Caterpillar Inc.
1545:2009-12-16 at the
1536:- Caterpillar Inc.
1383:on April 26, 2008.
1376:Ultimate Factories
716:Cat C175-20 ACERT
636:
571:semi-trailer truck
446:Lafayette, Indiana
438:
2127:
2126:
2051:
2050:
1761:Armored bulldozer
1738:George H. Prudden
1723:Clarence Leo Best
1636:Maschinenbau Kiel
1517:"Caterpillar 797"
848:
847:
537:to provide clean
469:Decatur, Illinois
450:Decatur, Illinois
195:Decatur, Illinois
134:
133:
129:planetary gearset
69:Decatur, Illinois
2157:
2109:Continuous track
2073:Hastings Deering
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1597:Caterpillar Inc.
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1497:. 30 August 2013
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494:Joliet, Illinois
461:torque converter
412:Wheels and tires
406:torque converter
263:Bucyrus MT6300AC
236:797B (2002–2009)
161:Caterpillar Inc.
111:rear wheel drive
75:Body and chassis
51:Caterpillar Inc.
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267:Liebherr T 282B
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205:797 (1998–2002)
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140:is a series of
138:Caterpillar 797
93:Body style
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19:Motor vehicle
2114:Pekin Lettes
1888:Road rollers
1853:
1707:Holt tractor
1616:Bucyrus-Erie
1604:Subsidiaries
1511:
1499:. Retrieved
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1471:. Retrieved
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169:construction
137:
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127:Seven speed
123:Transmission
47:Manufacturer
2145:Haul trucks
2056:Dealerships
2036:Gas turbine
1839:Haul trucks
1832:345C L
1728:Daniel Best
1519:. May 2000.
626:Belaz 75600
618:BelAZ 75710
604:Competition
418:radial tire
378:common rail
372:797F engine
356:797B engine
340:four-stroke
336:aftercooled
304:powertrains
157:haul trucks
146:ultra class
142:off-highway
86:Ultra class
2134:Categories
1910:Twenty-Two
1827:Excavators
1785:Bulldozers
1473:2009-10-27
1441:2009-10-27
1406:2009-10-27
1343:2009-10-28
1305:2009-12-10
1273:2009-12-10
1247:2009-10-27
1211:2009-10-21
1176:2009-10-28
1135:2009-10-21
1104:2009-10-21
1075:2009-10-27
1042:2009-10-28
997:2009-10-27
961:2009-10-28
923:2009-10-27
891:2009-10-21
863:References
857:Haul truck
551:ultrasonic
393:-mounted,
325:electronic
315:797 engine
300:mechanical
294:Powertrain
167:and heavy
154:powertrain
117:Powertrain
57:Production
2119:Cat phone
2041:Solar T62
1940:M520 Goer
558:hydraulic
499:The dump
399:planetary
362:elevation
334:, liquid
230:marketing
191:Engineers
1900:Tractors
1754:Vehicles
1747:Products
1661:Trackson
1556:Archived
1543:Archived
1501:16 March
1205:Archived
851:See also
729:V-12 x 2
726:V-12 x 2
535:machined
513:castings
422:Michelin
395:computer
366:altitude
321:cylinder
281:cylinder
243:cylinder
65:Assembly
42:Overview
2087:Related
2068:WesTrac
2063:Finning
1951:Engines
1931:Trucks
1893:CS-533E
1871:Loaders
1611:Bitelli
1029:cat.com
539:welding
528:Decatur
288:C175-20
211:Arizona
187:shovels
174:payload
1766:IDF D9
1716:People
1238:
1066:
547:robots
350:blocks
346:engine
343:diesel
311:time.
302:drive
165:mining
148:, two-
105:Layout
1935:CT660
1905:Sixty
1337:(PDF)
1326:(PDF)
1197:(PDF)
1170:(PDF)
1159:(PDF)
1036:(PDF)
1025:(PDF)
955:(PDF)
944:(PDF)
732:V-20
668:2008
652:797F
509:frame
81:Class
2029:C280
2024:C175
2019:V16+
2012:C280
1990:3208
1978:C280
1968:3126
1963:3116
1881:930G
1876:924G
1864:797F
1859:797B
1687:Holt
1503:2015
1236:ISBN
1064:ISBN
665:2002
662:1999
649:797B
624:and
612:and
608:The
587:Cost
507:The
501:body
459:and
455:The
391:axle
219:Utah
150:axle
136:The
98:Dump
2007:C32
2002:C27
1997:V12
1973:C13
1854:797
1849:789
1844:777
1820:D11
1815:D10
1778:740
646:797
543:jig
490:cab
241:24-
217:in
2136::
1985:V8
1958:I6
1920:D4
1915:D2
1810:D9
1805:D8
1800:D7
1795:D6
1790:D5
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Text is available under the Creative Commons Attribution-ShareAlike License. Additional terms may apply.
