Knowledge (XXG)

Extreme pressure additive

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125: 246:. At local contact temperatures ranging between 305-330 °C, the additive thermally decomposes and the reactive halogen atoms form a surface layer of iron halides on the part surface. Eventual failure of the contact point comes when the contact temperature exceeds the melting point of the iron halide layer. Under such conditions, small particles of 69:
perform well over a range of temperatures, speeds and gear sizes to help prevent damage to the gears during starting and stopping of the engine. Unlike antiwear additives, extreme pressure additives are rarely used in
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are generated as well. Some compounds used in lubricant additives are chloroalkanes, trichloromethyl phosphine acids, organic esters of a-acetoxy-b,b,b-trichloroethyl phosphonic acid, trichloromethyl esters of
238: 361: 128: 74:. The sulfur or chlorine compounds contained in them can react with water and combustion byproducts, forming acids that facilitate 379: 155:
and elementary sulfur), and chlorinated compounds. During the 1950s the use of lead soaps was eliminated and replaced by
278:(TCP) typically exceeds 200 °C. Their reaction products form a chemically bonded lubricating film on the surfaces. 271: 109:
conditions. Under such conditions, small irregularities on the sliding surfaces cause localized flashes of high
51: 184: 434: 222: 188: 295: 160: 397:"Monitoring Active Sulfur in EP Gear Oils - And Other Options for Monitoring EP Additive Depletion" 275: 55: 357: 118: 114: 349: 344:
Theo Mang; Jürgen Braun; Wilfried Dresel; Jürgen Omeis (2011). "Lubricants, 2. Components".
255:, trichloromethyl derivates of sulfur, trichloroacetoxy compounds, esters or amine salts of 225:) are cheap and efficient, however they persist in environment and have strong tendency for 383: 299: 266:, with or without zinc, have excellent high-pressure and antiwear properties, and provide 263: 256: 252: 234: 226: 198: 113:(300-1000 °C), without significant increase of the average surface temperature. The 428: 230: 36: 242:
The activity of halogenated hydrocarbons increases with decreasing stability of the
419: 322: 24: 376: 274:(ZDDP) start decomposing at 130-170 °C, while the activation temperature of 281: 209: 110: 396: 294:
compounds decompose under high pressure to form an in-situ deposited layer of
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are used with lighter load applications such as hydraulic and automotive
124: 314: 285: 247: 233:, their role is largely confined to formulations for forming complex 180: 94: 82: 59: 105:
compounds, which chemically react with the metal surface under high
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Extreme pressure additives are usually used in applications such as
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protection especially in presence of chlorinated hydrocarbons.
259:, 1,2,3,4,7,7-hexachloro-5-dimethylbicyclo-2-heptene, etc. 229:. Therefore, they are being replaced with alternatives. In 135:, serving as an antioxidant and protecting metal surfaces. 309:
Sulfur containing extreme pressure additives can cause
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exposed to very high pressures. They are also added to
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Extreme pressure additives typically contain organic
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when high temperature environments are encountered.
139:The early extreme pressure additives were based on 31:with a role to decrease wear of the parts of the 346:Ullmanns Encyclopedia of Industrial Chemistry 8: 121:and the surface is confined to this area. 339: 337: 284:serve as carriers of inactive and active 131:is an additive in some extreme pressure 333: 313:problems in gears with parts made of 7: 221:Aliphatic chlorinated hydrocarbons ( 151:"), "active sulfur" compounds (e.g. 129:Methylenebis(dibutyldithiocarbamate) 179:Short and medium chain chlorinated 78:of the engine parts and bearings. 14: 159:and phosphorus compounds such as 176:Dark active sulfur hydrocarbon 166:Some of the EP additives are: 1: 272:Zinc dialkyldithiophosphates 170:Dark inactive sulfurized fat 451: 302:are used as additives for 173:Dark active sulfurized fat 17:Extreme pressure additives 354:10.1002/14356007.o15_o04 185:chlorinated hydrocarbons 382:July 15, 2011, at the 136: 101:and sulfur-phosphorus- 223:chlorinated paraffins 189:chlorinated paraffins 127: 93:compounds, including 296:molybdenum disulfide 161:zinc dithiophosphate 395:Shugarman, Arnold. 276:tricresyl phosphate 244:carbon-halogen bond 137: 56:antiwear additives 377:pecuniary.com FAQ 363:978-3-527-30673-2 115:chemical reaction 65:Extreme pressure 442: 408: 407: 405: 403: 392: 386: 374: 368: 367: 341: 300:dithiocarbamates 264:organophosphates 450: 449: 445: 444: 443: 441: 440: 439: 425: 424: 416: 411: 401: 399: 394: 393: 389: 384:Wayback Machine 375: 371: 364: 343: 342: 335: 331: 257:chlorendic acid 253:phosphoric acid 235:stainless steel 227:bioaccumulation 199:chlorendic acid 12: 11: 5: 448: 446: 438: 437: 427: 426: 423: 422: 415: 412: 410: 409: 387: 369: 362: 332: 330: 327: 231:cutting fluids 219: 218: 212: 207: 201: 192: 177: 174: 171: 37:cutting fluids 13: 10: 9: 6: 4: 3: 2: 447: 436: 435:Oil additives 433: 432: 430: 421: 418: 417: 413: 398: 391: 388: 385: 381: 378: 373: 370: 365: 359: 355: 351: 348:. Wiley-VCH. 347: 340: 338: 334: 328: 326: 324: 320: 316: 312: 307: 305: 301: 298:. Molybdenum 297: 293: 289: 287: 283: 279: 277: 273: 269: 265: 260: 258: 254: 249: 245: 240: 239: 236: 232: 228: 224: 216: 213: 211: 208: 206: 202: 200: 196: 193: 190: 186: 182: 178: 175: 172: 169: 168: 167: 164: 162: 158: 154: 150: 146: 142: 134: 130: 126: 122: 120: 116: 112: 108: 104: 100: 96: 92: 88: 84: 79: 77: 73: 68: 63: 61: 57: 53: 48: 46: 42: 38: 34: 30: 26: 22: 18: 420:Metalworking 400:. Retrieved 390: 372: 345: 323:copper alloy 308: 290: 282:Polysulfides 280: 262:Oil-soluble 261: 241: 220: 210:Polysulfides 165: 138: 117:between the 80: 64: 49: 21:EP additives 20: 16: 15: 145:fatty acids 111:temperature 329:References 321:and other 292:Molybdenum 215:Molybdenum 99:phosphorus 87:phosphorus 72:motor oils 29:lubricants 402:7 October 311:corrosion 268:corrosion 217:compounds 143:salts of 133:gear oils 119:additives 76:corrosion 67:gear oils 52:gearboxes 41:machining 25:additives 429:Category 414:See also 380:Archived 203:Polymer 107:pressure 91:chlorine 54:, while 304:greases 237:parts. 181:alkanes 147:("lead 60:engines 360:  315:bronze 286:sulfur 248:carbon 205:esters 195:Esters 153:thiols 95:sulfur 83:sulfur 45:metals 23:, are 319:brass 183:(see 149:soaps 103:boron 33:gears 19:, or 404:2012 358:ISBN 187:and 157:zinc 141:lead 39:for 27:for 350:doi 288:. 197:of 89:or 43:of 431:: 356:. 336:^ 317:, 306:. 163:. 85:, 62:. 47:. 406:. 366:. 352:: 191:) 97:-

Index

additives
lubricants
gears
cutting fluids
machining
metals
gearboxes
antiwear additives
engines
gear oils
motor oils
corrosion
sulfur
phosphorus
chlorine
sulfur
phosphorus
boron
pressure
temperature
chemical reaction
additives

Methylenebis(dibutyldithiocarbamate)
gear oils
lead
fatty acids
soaps
thiols
zinc

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