Knowledge (XXG)

Forming (metalworking)

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Forming processes tend to be categorised by differences in effective stresses. These categories and descriptions are highly simplified, since the stresses operating at a local level in any given process are very complex and may involve many varieties of stresses operating simultaneously, or it may
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This category of forming processes involves those operations where the primary means of plastic deformation involves both tensile stresses and compressive loads.
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This category of forming processes involves those operations where the primary means of plastic deformation is a shearing load.
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This category of forming processes involves those operations where the primary means of plastic deformation is a bending load.
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Production runs with many parts, to maximize the economy of production and compensate for the expense of the machine tools
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involves those processes where the primary means of plastic deformation is uni- or multiaxial compressive loading.
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Metal forming tends to have more uniform characteristics across its subprocesses than its contemporary processes,
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involves those processes where the primary means of plastic deformation is uni- or multiaxial tensile stress.
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is reshaped without adding or removing material, and its mass remains unchanged. Forming operates on the
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Large, heavy, and expensive machinery in order to accommodate such high stresses and loads
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Stretching, where a tensile load is applied along the longitudinal axis of the workpiece
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Expanding, where the circumference of a hollow body is increased by tangential loading
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Recessing, where depressions and holes are formed through tensile loading
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involve stresses which change over the course of the operation.
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is the fashioning of metal parts and objects through mechanical
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On the industrial scale, forming is characterized by:
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Indenting, where a tool is pressed into the workpiece
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Unsourced material may be challenged and removed. 225:, where the material is pushed through an orifice 2296: 1710: 1505: 982: 717: 495: 457: 8: 16:Reshaping a metal workpiece via deformation 2303: 2289: 2281: 1717: 1703: 1695: 1512: 1498: 1490: 989: 975: 967: 724: 710: 702: 502: 488: 480: 464: 450: 442: 116:Learn how and when to remove this message 275:Combined tensile and compressive forming 344: 375: 363: 351: 7: 54:adding citations to reliable sources 14: 30: 2363:Shielded metal (Stick/MMA/SMAW) 2353:Gas tungsten (Heliarc/TIG/GTAW) 422:List of manufacturing processes 41:needs additional citations for 2348:Gas metal (Microwire/MIG/GMAW) 1248:Electrical discharge machining 1037:Numerical control (NC and CNC) 684:Semi-finished casting products 1: 2328:Atomic hydrogen (Athydo/AHW) 1095:List of drill and tap sizes 65:"Forming" metalworking 2627: 2062:Magnetic switchable device 1411:Magnetic switchable device 329: 315: 18: 2540: 2386:Electric resistance (ERW) 2280: 1694: 1489: 1253:Electrochemical machining 966: 701: 479: 393:Handbook of Metal Forming 391:Lange, Kurt, ed. (1985). 179:required, between 50 and 795:Electrohydraulic forming 231:, where the material is 21:Forming (disambiguation) 2120:Engineer's spirit level 1333:Rotary transfer machine 1318:Photochemical machining 1258:Electron-beam machining 1220:Tool and cutter grinder 800:Electromagnetic forming 1835:Oxy-fuel cutting torch 785:Casting (metalworking) 318:Bending (metalworking) 2580:Tools and terminology 2087:Measuring instruments 557:Investment (Lost wax) 283:Pulling through a die 1447:Machining vibrations 1353:Ultrasonic machining 835:Progressive stamping 239:around or onto a die 175:Very high loads and 50:improve this article 19:For other uses, see 2416:Friction stir (FSW) 2391:Electron-beam (EBW) 1467:Tool and die making 1155:Cylindrical grinder 911:Finishing processes 540:Evaporative-pattern 287:Tandem rolling mill 210:Compressive forming 150:plastic deformation 2513:Heat-affected zone 2441:Oxyacetylene (OAW) 2210:Thread pitch gauge 2175:Optical comparator 1929:Combination square 1726:Metalworking tools 1135:Abrasive machining 427:Ferrous metallurgy 2593: 2592: 2536: 2535: 2396:Electroslag (ESW) 2343:Flux-cored (FCAW) 2276: 2275: 1690: 1689: 1485: 1484: 962: 961: 874:Joining processes 805:Explosive forming 773:Forming processes 697: 696: 201:Forming processes 146:materials science 126: 125: 118: 100: 2618: 2426:Laser beam (LBW) 2333:Electrogas (EGW) 2305: 2298: 2291: 2282: 2150:Machinist square 1959:Needlegun scaler 1954:Machinist square 1767:Water jet cutter 1734:Cutting machines 1719: 1712: 1705: 1696: 1514: 1507: 1500: 1491: 1452:Speeds and feeds 1205:Sharpening stone 1180:Grinding machine 1175:Grinding dresser 1042:Stewart platform 991: 984: 977: 968: 741: 726: 719: 712: 703: 577:Semi-solid metal 504: 497: 490: 481: 466: 459: 452: 443: 406: 379: 373: 367: 361: 355: 349: 189: 182: 121: 114: 110: 107: 101: 99: 58: 34: 26: 2626: 2625: 2621: 2620: 2619: 2617: 2616: 2615: 2596: 2595: 2594: 2589: 2532: 2523:Residual stress 2501: 2460: 2378:Other processes 2372: 2368:Submerged (SAW) 2314: 2309: 2272: 2219: 2115:Engineer's blue 2081: 2014:Machine tooling 2008: 1910: 1886:Hydraulic press 1859: 1771: 1728: 1723: 1686: 1630: 1606:Pattern welding 1589: 1523: 1518: 1481: 1430: 1357: 1224: 1215:Surface grinder 1150:Coated abrasive 1121: 1114: 1085:Drill bit sizes 1080:Drill bit shank 1055: 1046: 1008: 1001: 995: 958: 905: 869: 830:Press hardening 768: 742: 740:, and finishing 732: 730: 693: 659:Casting defects 647: 596: 513: 508: 475: 470: 413: 403: 390: 387: 382: 374: 370: 362: 358: 350: 346: 342: 334: 328: 320: 314: 277: 258:Tensile forming 255: 253:Tensile forming 203: 184: 180: 158: 156:Characteristics 122: 111: 105: 102: 59: 57: 47: 35: 24: 17: 12: 11: 5: 2624: 2622: 2614: 2613: 2608: 2598: 2597: 2591: 2590: 2588: 2587: 2582: 2577: 2572: 2567: 2562: 2557: 2552: 2547: 2541: 2538: 2537: 2534: 2533: 2531: 2530: 2525: 2520: 2518:Photokeratitis 2515: 2509: 2507: 2503: 2502: 2500: 2499: 2494: 2489: 2484: 2479: 2474: 2468: 2466: 2462: 2461: 2459: 2458: 2453: 2448: 2443: 2438: 2436:Magnetic pulse 2433: 2428: 2423: 2418: 2413: 2408: 2403: 2398: 2393: 2388: 2382: 2380: 2374: 2373: 2371: 2370: 2365: 2360: 2355: 2350: 2345: 2340: 2335: 2330: 2324: 2322: 2316: 2315: 2310: 2308: 2307: 2300: 2293: 2285: 2278: 2277: 2274: 2273: 2271: 2270: 2265: 2260: 2255: 2250: 2245: 2240: 2235: 2229: 2227: 2225:Smithing tools 2221: 2220: 2218: 2217: 2212: 2207: 2202: 2197: 2192: 2187: 2182: 2177: 2172: 2167: 2162: 2157: 2152: 2147: 2142: 2140:Go/no go gauge 2137: 2132: 2127: 2122: 2117: 2112: 2110:Dial indicator 2107: 2102: 2097: 2091: 2089: 2083: 2082: 2080: 2079: 2074: 2069: 2064: 2059: 2054: 2049: 2044: 2039: 2034: 2029: 2024: 2018: 2016: 2010: 2009: 2007: 2006: 2001: 1996: 1991: 1986: 1981: 1976: 1971: 1966: 1961: 1956: 1951: 1946: 1941: 1936: 1931: 1926: 1920: 1918: 1912: 1911: 1909: 1908: 1906:Stamping press 1903: 1898: 1893: 1888: 1883: 1878: 1873: 1867: 1865: 1861: 1860: 1858: 1857: 1852: 1847: 1842: 1837: 1832: 1827: 1825:Milling cutter 1822: 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368: 366:, p. 2.2. 356: 354:, p. 2.1. 343: 341: 338: 330:Main article: 327: 324: 316:Main article: 313: 310: 309: 308: 305: 299: 294: 289: 284: 276: 273: 272: 271: 268: 265: 254: 251: 250: 249: 246: 240: 226: 220: 202: 199: 198: 197: 194: 191: 157: 154: 124: 123: 38: 36: 29: 15: 13: 10: 9: 6: 4: 3: 2: 2623: 2612: 2611:Metal forming 2609: 2607: 2604: 2603: 2601: 2586: 2583: 2581: 2578: 2576: 2573: 2571: 2568: 2566: 2563: 2561: 2558: 2556: 2553: 2551: 2548: 2546: 2543: 2542: 2539: 2529: 2526: 2524: 2521: 2519: 2516: 2514: 2511: 2510: 2508: 2506:Related terms 2504: 2498: 2497:Shielding gas 2495: 2493: 2490: 2488: 2485: 2483: 2480: 2478: 2475: 2473: 2470: 2469: 2467: 2463: 2457: 2454: 2452: 2449: 2447: 2444: 2442: 2439: 2437: 2434: 2432: 2429: 2427: 2424: 2422: 2421:Friction stud 2419: 2417: 2414: 2412: 2409: 2407: 2404: 2402: 2399: 2397: 2394: 2392: 2389: 2387: 2384: 2383: 2381: 2379: 2375: 2369: 2366: 2364: 2361: 2359: 2356: 2354: 2351: 2349: 2346: 2344: 2341: 2339: 2336: 2334: 2331: 2329: 2326: 2325: 2323: 2321: 2317: 2313: 2306: 2301: 2299: 2294: 2292: 2287: 2286: 2283: 2279: 2269: 2266: 2264: 2261: 2259: 2256: 2254: 2251: 2249: 2246: 2244: 2241: 2239: 2236: 2234: 2231: 2230: 2228: 2226: 2222: 2216: 2215:Vernier scale 2213: 2211: 2208: 2206: 2203: 2201: 2200:Surface plate 2198: 2196: 2193: 2191: 2188: 2186: 2183: 2181: 2178: 2176: 2173: 2171: 2168: 2166: 2163: 2161: 2160:Marking gauge 2158: 2156: 2153: 2151: 2148: 2146: 2143: 2141: 2138: 2136: 2133: 2131: 2128: 2126: 2123: 2121: 2118: 2116: 2113: 2111: 2108: 2106: 2103: 2101: 2098: 2096: 2093: 2092: 2090: 2088: 2084: 2078: 2075: 2073: 2070: 2068: 2065: 2063: 2060: 2058: 2057:Machine taper 2055: 2053: 2050: 2048: 2045: 2043: 2042:Indexing head 2040: 2038: 2035: 2033: 2030: 2028: 2025: 2023: 2020: 2019: 2017: 2015: 2011: 2005: 2002: 2000: 1997: 1995: 1992: 1990: 1987: 1985: 1982: 1980: 1977: 1975: 1972: 1970: 1967: 1965: 1962: 1960: 1957: 1955: 1952: 1950: 1947: 1945: 1942: 1940: 1937: 1935: 1932: 1930: 1927: 1925: 1922: 1921: 1919: 1917: 1913: 1907: 1904: 1902: 1899: 1897: 1894: 1892: 1891:Machine press 1889: 1887: 1884: 1882: 1881:English wheel 1879: 1877: 1874: 1872: 1869: 1868: 1866: 1864:Forming tools 1862: 1856: 1853: 1851: 1848: 1846: 1843: 1841: 1838: 1836: 1833: 1831: 1828: 1826: 1823: 1821: 1818: 1816: 1813: 1811: 1808: 1806: 1803: 1801: 1798: 1796: 1793: 1791: 1788: 1786: 1783: 1782: 1780: 1778: 1777:Cutting tools 1774: 1768: 1765: 1763: 1760: 1758: 1755: 1753: 1750: 1748: 1745: 1743: 1740: 1739: 1737: 1735: 1731: 1727: 1720: 1715: 1713: 1708: 1706: 1701: 1700: 1697: 1693: 1683: 1680: 1678: 1675: 1673: 1670: 1668: 1665: 1663: 1660: 1658: 1655: 1653: 1650: 1648: 1645: 1643: 1640: 1639: 1637: 1633: 1627: 1624: 1622: 1619: 1617: 1614: 1612: 1609: 1607: 1604: 1602: 1599: 1598: 1596: 1592: 1586: 1583: 1581: 1578: 1576: 1573: 1571: 1568: 1566: 1563: 1561: 1558: 1556: 1553: 1551: 1548: 1546: 1543: 1541: 1538: 1536: 1533: 1532: 1530: 1526: 1522: 1515: 1510: 1508: 1503: 1501: 1496: 1495: 1492: 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1127: 1125: 1123: 1117: 1111: 1108: 1106: 1103: 1101: 1098: 1096: 1093: 1091: 1088: 1086: 1083: 1081: 1078: 1076: 1073: 1071: 1068: 1066: 1063: 1062: 1060: 1058: 1053: 1049: 1043: 1040: 1038: 1035: 1033: 1030: 1028: 1025: 1023: 1020: 1018: 1015: 1014: 1012: 1010: 1004: 1000:and computing 999: 992: 987: 985: 980: 978: 973: 972: 969: 965: 955: 952: 950: 947: 945: 942: 940: 937: 935: 932: 930: 929:Heat treating 927: 925: 922: 920: 917: 916: 914: 912: 908: 902: 899: 897: 894: 892: 889: 887: 884: 882: 879: 878: 876: 872: 866: 863: 861: 858: 856: 853: 851: 848: 846: 843: 841: 838: 836: 833: 831: 828: 826: 823: 821: 818: 816: 813: 811: 808: 806: 803: 801: 798: 796: 793: 791: 788: 786: 783: 781: 778: 777: 775: 771: 765: 762: 760: 757: 755: 752: 751: 749: 745: 739: 735: 727: 722: 720: 715: 713: 708: 707: 704: 700: 690: 687: 685: 682: 680: 677: 675: 672: 670: 667: 665: 662: 660: 657: 656: 654: 650: 644: 641: 639: 636: 634: 631: 629: 626: 624: 621: 619: 616: 614: 613:Cope and drag 611: 609: 606: 605: 603: 599: 593: 590: 588: 587:Shell molding 585: 583: 580: 578: 575: 573: 570: 568: 565: 563: 560: 558: 555: 551: 548: 546: 543: 542: 541: 538: 536: 533: 531: 528: 526: 523: 522: 520: 516: 512: 505: 500: 498: 493: 491: 486: 485: 482: 478: 474: 467: 462: 460: 455: 453: 448: 447: 444: 438: 435: 433: 430: 428: 425: 423: 419: 415: 414: 410: 404: 398: 394: 389: 388: 384: 377: 372: 369: 365: 360: 357: 353: 348: 345: 339: 337: 333: 332:Shear forming 325: 323: 319: 311: 307:Upset bulging 306: 303: 300: 298: 295: 293: 290: 288: 285: 282: 281: 280: 274: 269: 266: 263: 262: 261: 259: 252: 247: 244: 241: 238: 234: 230: 227: 224: 221: 218: 215: 214: 213: 211: 207: 200: 195: 192: 188: 178: 174: 173: 172: 169: 167: 163: 155: 153: 151: 148:principle of 147: 143: 139: 135: 131: 120: 117: 109: 106:February 2013 98: 95: 91: 88: 84: 81: 77: 74: 70: 67: –  66: 62: 61:Find sources: 55: 51: 45: 44: 39:This article 37: 33: 28: 27: 22: 2606:Metalworking 2487:Power supply 2477:Filler metal 2431:Laser-hybrid 2358:Plasma (PAW) 2258:Steam hammer 2205:Tape measure 2195:Straightedge 2180:Radius gauge 2155:Marking blue 2145:Height gauge 2125:Feeler gauge 2105:Center gauge 2072:Rotary table 2052:Lathe center 1964:Piercing saw 1949:Hand scraper 1820:Hand scraper 1672:Steam hammer 1421:Rotary table 1401:Lathe center 1288:Machine tool 1120:Grinding and 865:Tube bending 820:Hydroforming 628:Molding sand 582:Shaw process 567:Plaster mold 473:Metalworking 392: 371: 359: 347: 335: 321: 292:Deep drawing 278: 257: 256: 209: 208: 204: 170: 159: 133: 130:metalworking 127: 112: 103: 93: 86: 79: 72: 60: 48:Please help 43:verification 40: 2550:Fabrication 2528:Weldability 2320:Arc welding 2268:Trip hammer 2263:Swage block 2248:Hardy tools 2165:Marking out 2135:Gauge block 2022:Angle plate 1984:Tap and die 1901:Screw press 1896:Punch press 1850:Tipped tool 1805:Countersink 1800:Counterbore 1682:Trip hammer 1677:Swage block 1662:Hardy tools 1570:Silversmith 1565:Pewtersmith 1545:Coppersmith 1435:Terminology 1371:Angle plate 1298:Metal lathe 1190:Jig grinder 1100:Tap and die 1009:engineering 924:Galvanizing 764:Sheet metal 754:Fabrication 738:fabrication 652:Terminology 525:Centrifugal 420:section of 229:Die forming 138:deformation 2600:Categories 2570:Metallurgy 2451:Ultrasonic 2446:Spot (RSW) 2401:Exothermic 2170:Micrometer 2095:Bore gauge 1916:Hand tools 1611:Planishing 1585:Whitesmith 1540:Bladesmith 1535:Blacksmith 1313:Pantograph 1105:Tap wrench 939:Patination 759:Piece work 601:Components 530:Continuous 402:0872634574 385:References 376:Lange 1985 364:Lange 1985 352:Lange 1985 76:newspapers 2565:Machining 2560:Jewellery 2472:Electrode 2465:Equipment 1999:Workbench 1934:Drift pin 1757:Miter saw 1594:Processes 1560:Locksmith 1550:Goldsmith 1477:Workpiece 1472:Tramp oil 1462:Tolerance 1293:Machining 1283:Jig borer 1268:Engraving 1243:Broaching 1230:Machining 1110:Threading 1075:Drill bit 1057:threading 998:Machining 954:Polishing 919:Anodizing 896:Soldering 810:Extrusion 550:Lost foam 545:Full mold 518:Processes 223:Extrusion 181:2500 N/mm 142:workpiece 2575:Smithing 2411:Friction 2253:Pritchel 2190:Sine bar 1855:Tool bit 1810:End mill 1747:Cold saw 1667:Pritchel 1580:Tinsmith 1555:Gunsmith 1521:Smithing 1263:End mill 1170:Grinding 1130:Abrasive 1090:Drilling 1065:Die head 1052:Drilling 891:Riveting 886:Crimping 855:Spinning 840:Punching 825:Stamping 437:Pressing 432:Moulding 411:See also 326:Shearing 297:Spinning 177:stresses 2585:Welding 2555:Forming 2545:Casting 2312:Welding 2100:Caliper 2077:Wiggler 2067:Mandrel 2037:Fixture 1979:Scriber 1939:Hacksaw 1830:Nibbler 1742:Bandsaw 1626:Swaging 1621:Sinking 1616:Raising 1601:Forging 1426:Wiggler 1416:Mandrel 1386:Fixture 1348:Turning 1343:Skiving 1303:Milling 1278:Hobbing 1200:Sanding 1195:Lapping 1122:lapping 949:Plating 944:Peening 901:Welding 881:Brazing 860:Swaging 850:Sinking 845:Rolling 815:Forging 790:Drawing 780:Coining 747:General 734:Forming 674:Foundry 633:Pattern 511:Casting 418:Forming 312:Bending 304:forming 243:Forging 233:stamped 217:Rolling 166:joining 162:cutting 134:forming 90:scholar 2482:Helmet 2243:Fuller 2032:Collet 2004:Wrench 1969:Pliers 1944:Hammer 1845:Shears 1840:Reamer 1795:Chisel 1785:Broach 1762:Plasma 1657:Hammer 1652:Fuller 1575:Tinker 1528:Smiths 1381:Collet 1338:Shaper 1328:Reamer 1323:Planer 1273:Facing 1238:Boring 1032:G-code 399:  302:Flange 185:7-360 140:; the 92:  85:  78:  71:  63:  2492:Robot 2456:Upset 2406:Forge 2338:Flash 2238:Forge 2233:Anvil 2185:Ruler 2130:Gauge 2027:Chuck 1989:Tongs 1974:Punch 1924:Clamp 1871:Brake 1752:Laser 1647:Forge 1642:Anvil 1635:Tools 1457:Swarf 1376:Chuck 1070:Drill 679:Ingot 669:Dross 664:Draft 643:Sprue 638:Riser 623:Flask 608:Chill 340:Notes 237:press 235:by a 97:JSTOR 83:books 1994:Vise 1815:File 1790:Burr 1017:2.5D 689:Slag 618:Core 592:Spin 572:Sand 416:The 397:ISBN 164:and 69:news 2047:Jig 1876:Die 1396:Jig 1054:and 1027:CAM 1022:CAD 535:Die 187:ksi 128:In 52:by 2602:: 736:, 168:. 132:, 2304:e 2297:t 2290:v 1718:e 1711:t 1704:v 1513:e 1506:t 1499:v 990:e 983:t 976:v 725:e 718:t 711:v 503:e 496:t 489:v 465:e 458:t 451:v 405:. 190:) 183:( 119:) 113:( 108:) 104:( 94:· 87:· 80:· 73:· 46:. 23:.

Index

Forming (disambiguation)

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"Forming" metalworking
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metalworking
deformation
workpiece
materials science
plastic deformation
cutting
joining
stresses
ksi
Rolling
Extrusion
Die forming
stamped
press
Forging
Tandem rolling mill
Deep drawing
Spinning

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