Knowledge (XXG)

Jig borer

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75:(themselves made with painstaking-and-precise layout). The jig borer was invented to expedite the making of drill jigs, but it helped to eliminate the need for drill jigs entirely by making quick precision directly available for the parts that the jigs would have been created for. The revolutionary underlying principle was that advances in machine tool control that expedited the making of jigs were fundamentally a way to expedite the cutting process itself, for which the jig was just a means to an end. Thus, the jig borer's development helped advance machine tool technology toward later 55: 43:-style readouts and verniers) on particularly carefully made shafts with a strong degree of gearing; this allows positions to be set on the two axes to an accuracy of 0.0001 inches (2.5 Îžm). It is generally used to enlarge to a precise size smaller holes drilled with less accurate machinery in approximately the correct place (that is, with the small hole strictly within the area to be bored out for the large hole). 35:
with a higher degree of positioning precision (repeatability) and accuracy than those provided by general machines. Although capable of light milling, a jig borer is more suited to highly accurate drilling, boring, and reaming, where the quill or headstock does not see the significant side loading
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Jig borers are limited to working materials that are still soft enough to be bored. Often a jig is hardened; for a jig borer this requires the material to be bored first and then hardened, which may introduce distortion. Consequently, the
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working routinely in "tenths" (ten-thousandths of an inch, 0.0001 inch) as a fast, everyday machine capability (whereas it had been the exclusive domain of special, time-consuming, craftsman-dependent manual skills);
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development. The jig borer was a logical extension of manual machine tool technology that began to incorporate some then-novel concepts that would become routine with NC and CNC control, such as:
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invented at the end of World War I to enable the quick and precise location of hole centers. It was invented independently in Switzerland and the United States. It resembles a specialized kind of
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A typical jig borer has a work table of around 400 by 200 millimetres (15.7 in × 7.9 in) which can be moved using large handwheels (with
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was developed as a machine with the precision of the jig borer, but capable of working materials in their hardened state.
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that it would with mill work. The result is a machine designed more for location accuracy than heavy material removal.
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The technological advances that led to the jig borer and NC were about to usher in the age of CNC and
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coordinate dimensioning (dimensioning of all locations on the part from a single reference point);
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Before the jig borer was developed, hole center location had been accomplished either with
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Several innovations in the development of the jig borer were the work of the
808: 803: 771: 766: 587: 562: 494: 369: 121:, formed by grinding, rather than a soft leadscrew with a compensating nut. 118: 1006: 911: 557: 424: 384: 359: 71:(either quickly-but-imprecisely or painstakingly-and-precisely) or with 1016: 936: 931: 828: 788: 710: 642: 572: 489: 186:. Bridgeport, Connecticut, USA: Moore Tool Company. pp. 159–162. 991: 675: 632: 622: 326: 132:, radically changing the way people manufacture many of their goods. 946: 751: 364: 53: 201: 843: 265: 227: 223: 80: 218:, 5th ed. New York: Industrial Press, 1964, Volume 1, p. 358. 151:, 2nd ed. New York: Industrial Press, 1981, Volume 1, p. 403. 159: 157: 16:
Machine to very precisely drill, bore and ream holes
729: 656: 523: 413: 345: 300: 174: 172: 117:, such as the adoption of hardened and accurate 855: 277: 239: 8: 862: 848: 840: 284: 270: 262: 246: 232: 224: 140: 163: 7: 184:Foundations of Mechanical Accuracy 14: 543:Electrical discharge machining 332:Numerical control (NC and CNC) 94:circumventing jigs altogether. 1: 216:Machine Shop Training Course 103:Machine Shop Training Course 390:List of drill and tap sizes 1134: 706:Magnetic switchable device 115:Moore Special Tool Company 58:A DeVlieg 43K-48 Jig Mill. 1025: 882: 784: 548:Electrochemical machining 261: 1066:Machine and metalworking 1076:Measuring and alignment 987:Rotary transfer machine 628:Rotary transfer machine 613:Photochemical machining 553:Electron-beam machining 515:Tool and cutter grinder 972:Oxy-fuel cutting torch 147:Moltrecht, Karl Hans: 59: 824:Tools and terminology 149:Machine Shop Practice 57: 1041:Cutting and abrasive 742:Machining vibrations 648:Ultrasonic machining 762:Tool and die making 450:Cylindrical grinder 214:Jones, Franklin D. 33:tool and die makers 430:Abrasive machining 101:, in his textbook 60: 1100: 1099: 837: 836: 780: 779: 105:(5th ed), noted: 99:Franklin D. Jones 1125: 927:Grinding machine 897:Ball-peen hammer 864: 857: 850: 841: 747:Speeds and feeds 500:Sharpening stone 475:Grinding machine 470:Grinding dresser 337:Stewart platform 286: 279: 272: 263: 248: 241: 234: 225: 219: 212: 206: 205: 176: 167: 161: 152: 145: 1133: 1132: 1128: 1127: 1126: 1124: 1123: 1122: 1103: 1102: 1101: 1096: 1095: 1021: 1002:Thread restorer 892:Automatic lathe 878: 868: 838: 833: 776: 725: 652: 519: 510:Surface grinder 445:Coated abrasive 416: 409: 380:Drill bit sizes 375:Drill bit shank 350: 341: 303: 296: 290: 257: 252: 222: 213: 209: 194: 180:Moore, Wayne R. 178: 177: 170: 162: 155: 146: 142: 138: 65: 29:milling machine 17: 12: 11: 5: 1131: 1129: 1121: 1120: 1115: 1105: 1104: 1098: 1097: 1094: 1093: 1088: 1083: 1078: 1073: 1068: 1063: 1058: 1053: 1048: 1043: 1038: 1033: 1031:Types of tools 1027: 1026: 1023: 1022: 1020: 1019: 1014: 1009: 1004: 999: 994: 989: 984: 979: 974: 969: 964: 962:Milling cutter 959: 954: 949: 944: 939: 934: 929: 924: 919: 914: 909: 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104: 100: 93: 89: 86: 85: 84: 82: 78: 74: 70: 62: 56: 52: 50: 44: 42: 37: 34: 30: 26: 23:is a type of 22: 1012:Turret lathe 952:Machine tool 941: 875:metalworking 716:Rotary table 696:Lathe center 583:Machine tool 577: 415:Grinding and 255:Metalworking 215: 210: 183: 164:Moore (1970) 148: 143: 123: 112: 102: 97: 66: 45: 38: 25:machine tool 20: 18: 1113:Hole making 1091:Woodworking 997:Tap and die 957:Metal lathe 922:Gear shaper 907:Drill press 887:Arbor press 794:Fabrication 730:Terminology 666:Angle plate 593:Metal lathe 485:Jig grinder 395:Tap and die 304:engineering 49:jig grinder 1107:Categories 814:Metallurgy 608:Pantograph 400:Tap wrench 193:0262130807 136:References 119:leadscrews 73:drill jigs 41:micrometer 942:Jig borer 809:Machining 804:Jewellery 772:Workpiece 767:Tramp oil 757:Tolerance 588:Machining 578:Jig borer 563:Engraving 538:Broaching 525:Machining 405:Threading 370:Drill bit 352:threading 293:Machining 21:jig borer 1046:Forestry 1036:Cleaning 1007:Tool bit 912:End mill 819:Smithing 558:End mill 465:Grinding 425:Abrasive 385:Drilling 360:Die head 347:Drilling 202:73127307 182:(1970). 1071:Masonry 1061:Kitchen 932:Hacksaw 871:Machine 829:Welding 799:Forming 789:Casting 721:Wiggler 711:Mandrel 681:Fixture 643:Turning 638:Skiving 598:Milling 573:Hobbing 495:Sanding 490:Lapping 417:lapping 63:History 1081:Mining 1051:Garden 1017:Welder 992:Shaper 977:Planer 902:Broach 676:Collet 633:Shaper 623:Reamer 618:Planer 568:Facing 533:Boring 327:G-code 200:  190:  69:layout 1086:Power 947:Lathe 877:tools 752:Swarf 671:Chuck 365:Drill 1056:Hand 967:Mill 873:and 312:2.5D 198:LCCN 188:ISBN 79:and 19:The 937:Hob 691:Jig 349:and 322:CAM 317:CAD 130:CAM 126:CAD 91:and 81:CNC 1109:: 196:. 171:^ 156:^ 77:NC 863:e 856:t 849:v 285:e 278:t 271:v 247:e 240:t 233:v 204:. 128:/

Index

machine tool
milling machine
tool and die makers
micrometer
jig grinder

layout
drill jigs
NC
CNC
Franklin D. Jones
Moore Special Tool Company
leadscrews
CAD
CAM


Moore (1970)


Moore, Wayne R.
ISBN
0262130807
LCCN
73127307
v
t
e
Metalworking
v

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