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KTDU-80

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738:. One advantage of this system is that since the DPO could be used as backup of the main propulsion for orbit correction and de-orbit maneuvers, there was no need of adding a backup main propulsion (the DKD S5.35 in the previous system). But more importantly they could implement more extensive redundancy while keeping the mass of the system down. And by switching all the engines to the same propellant, all reserves could be consolidating reducing mass further. They also switched to a more efficient and storable propellant 1730: 792:(3.09 kN (690 lbf) versus 4.09 kN (920 lbf)), it improved efficiency with a specific impulse of 292 seconds (the S5.60 had 278s). Also, the switch to pressure fed cycle eliminated the use of turbopumps and its associated cost and reliability issues. And it also enabled the reduction in minimum burn time and engine transients since there was no turbine start up and shut down hysteresis. 24: 912:
spacecraft have an evolution of the KTDU-80. Now all 28 thrusters are the high thrust DPO-B, arranged in 14 pairs. Each propellant supply circuit handles 14 DPO-B, with each element of each thruster pair being fed by a different circuit. This provides full fault tolerance for thruster or propellant
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that enables it to rotate ±5° in pitch and yaw. It also has an electro mechanically actuated engine nozzle cover that takes 15 seconds to open and 25 seconds to close. All the propellant supply has redundant circuits. The S5.80 generates 2.95 kN (660 lbf) of thrust with a chamber pressure
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The first and second DPO circuits are connected through electro-hydraulic actuated valves that enable the transfer of propellant between line in case of failure of one pressurization or propellant storage circuit. So the system has dual and redundant circuits at all its stages. The total propellant
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actuated valves that enable to share both circuits, to use a single one, or to use both systems independently. The Helium is stored initially at 34.32 MPa (4,978 psi) and is regulated to 1.75 MPa (254 psi), with a maximum pressure of 2.15 MPa (312 psi) and a minimum of
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experience brought some further changes. Experience had shown that during docking operations, only two DPO-B were available for abort operations. Thus, on October 23, 2002 a project was formally started to add two additional DPO-B, which brought the total number of high thrust DPO engines to 16.
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monopropellant they used the same cycle and propellant as the 11D426 SKD. They also increase the thrust from the previous 98 N (22 lbf) to 137.2 N (30.8 lbf). This enabled the DPO-B to act as backup engine for the de-orbit maneuver, which eliminated the need for the backup
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de-orbit engine (the DKD), further simplifying the system. For the low thrust attitude control system (DPO-M), they used the new 11D427. The number of engines was increased from 8 to 12, and thrust augmented from 14.7 N (3.3 lbf) to 24.5 N (5.5 lbf).
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of 302 s (2.96 km/s). It is rated for 30 starts with a total firing time of 890 seconds. The integrated system without the pressurization or tanks weighs 310 kg (680 lb); it is 1.2 m (47 in) long with a diameter of 2.1 m (83 in).
821:. It was an evolutionary revision of the KTDU-426 system, rather and a revolutionary transition like the one done from the KTDU-35. The propellant supply subsystem switched to metallic diaphragms for the tank pressurization. The SKD main engine was changed to the new 468:
The propellant supply subsystem function is to guarantee the supply of propellant within the required operating parameters of the engines. It uses two tanks of fuel and two of oxidizer in two separate circuits. It is separated into three propellant feed circuits:
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The system has four spherical pressurizing gas tanks in two separated circuits. Each circuit connects two tanks, and has its individual pressure transducer, valves, pressure regulator and electrically actuated valves. The circuits are separated by two
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used on the KTDU-426. Since the DPO-B also act as the backup engine for the main SKD, they always have to keep a reserve of propellant in case of SKD failure that is dead weight. Thus a project to develop a more efficient version, the
825:. While slightly less powerful than the 11D426 with 2.95 kN (660 lbf), specific impulse increased to 302 s (2.96 km/s) and total burn time increased from 570 seconds to 890. The low thrust DPO-M initially used the 577:
have used 16 DPO-B thrusters. These can be used for docking and un-docking maneuvers, for attitude control and, in case of SKD main engine failure, for de-orbit burn. When used in that function, they are called DPO-BT
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to generate thrust. Having such dissimilar systems with different cycles, propellant, and feed systems added failure modes and required heavy backup equipment, like the backup de-orbit engine, the S5.35.
956:(DO) and the main propulsion (SKD and DKD) into a single system. The new arrangement enabled the use of the DPO as backup for de-orbit engine, and thus the DKD was eliminated. The SKD used the new 1545: 325:: It is the system that keeps all tanks and lines pressurized and guarantees the correct working pressure is maintained in the storage and the propulsion subsystems. Given the use of 247:
main engine. It generates 2.95 kN (660 lbf) of thrust with a chamber pressure of 880 kPa (128 psi) and a nozzle expansion of 153.8 that enables it to achieve a
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they switched models to the S5.142 for manufacturability reasons. Initially the 11D428A was used as the DPO-B. But has been changed to the 11D428A-16 to reduce dead weight. Since
627:). The DPO-M can only be used for attitude control. The S5.142 generates 25 N (5.6 lbf) of thrust with a chamber pressure of 0.8 MPa (120 psi) and achieves a 1837: 1832: 841:). Since the S5.142 lack a pressure transducer on its main combustion chamber, the avionics had to be modified. On the other hand, this change enabled the DPO-B to keep the 1103: 731: 476:
First DPO circuit: it supplies all high thrust thrusters (originally 14 DPO-B, later 16) and half of the low thrust thrusters (six DPO-M) through a line controlled by
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version of the propulsion system has replaced all DPO-M with DPO-B, and now the pressurization and propellant feeds circuits are fully symmetrical with 14 DPO-B each.
1538: 1822: 829:, an uprated version of the 11D427 that increased thrust to 26.5 N (6.0 lbf). But due to manufacturability issues, those were later changed (by 1531: 901:
debuted a new arrangement of the DPO-B thrusters. But this is a spacecraft specific configuration and does not mean any changes to the KTDU-80 per se.
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Second DPO circuit: it supplies propellant to the other half (six DPO-M) of the low thrust thrusters, also through electro-hydraulic actuated valves.
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Main Propulsion (SKD) circuit: it supplies the SKD (S5.80 main engine) through a series of pneumatically actuated valves through two redundant lines.
1146: 1274: 588:). The 11D428A-16 generates 129.16 N (29.04 lbf) of thrust with an inlet pressure of 1.76 MPa (255 psi) and achieves a 1842: 1827: 960:, that while it had less thrust, it had better specific impulse, and thus reducing overall mass. The same elements were used on the 319:): It is the main propulsion and includes all propellant pressurization and storage system. It is subdivided into three subsystems: 978:. For the tanks they switched to a metallic diaphragm for pressurization. The SKD main engine was changed to the more efficient 739: 685: 460:
1.37 MPa (199 psi), which is the minimum required pressure to activate the pneumatically actuated valves of the SKD.
388:): These are all the thrusters used to control the attitude and translation movements. It has two different sets of thrusters: 288: 229: 89: 1462: 1412: 1437: 260:
The KTDU-80 system integrates a dual string redundant propellant and pressurization system, a main propulsion system (the
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of 291 s (2.85 km/s). It is rated for 500,000 ignitions with a total maximum burn duration of 2,000 seconds.
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marked the debut of the switch to 11D428A-16 for the crewed craft, which meant a saving of 30 kg (66 lb).
477: 335:: It which ensures propellant supply to the Orbital Maneuver Engines. Includes storage and propellant distribution. 450:
Supply of operating pressure for the actuation of the pneumatically activated valves of the main propulsion (SKD).
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of 285 s (2.79 km/s). It is rated for 300,000 ignitions with a total firing time of 25,000 seconds.
949: 649: 265: 217: 404:): These are used for attitude, translation, docking and undocking maneuvers and as backup de-orbit engine. 689: 1781: 1584: 693: 302:
with a common supply of pressurized propellant. Mechanically, the KTDU-80 is separated in two sections:
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engines, this subsystem is critical and a failure could mean that the crew is kept stranded in space.
292: 233: 78: 990:, two additional DPO-B were added to double the thrust in case of an abort during docking maneuvers. 1744: 1569: 769: 696: 681: 513:
of 302 s (2.96 km/s). It is rated for 30 starts with a total firing time of 890 seconds.
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and can be stored for years in space. For the orbital correction engine (SKD), they developed the
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of 0.88 MPa (128 psi) and a nozzle expansion of 153.8 that enables it to achieve a
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The berthing and attitude control thruster subsystem is composed of two types of thrusters:
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from a common dual string redundant pressurized propellant system. The common propellant is
193: 128: 1518: 1131: 146: 1488: 1816: 1338:[The propulsion system of the Soyuz spacecraft] (in French). Kosmonavtika.com 898: 878: 870: 866: 862: 284: 1589: 1360: 488:
load can vary between 440 kg (970 lb) and 892 kg (1,967 lb).
369:): It is reaction and attitude control system. It is composed of two subsystems: 1523: 1466: 1416: 1238: 1038: 1001: 987: 983: 975: 909: 894: 882: 830: 727: 641: 574: 570: 566: 205: 1441: 1147:"Spacecraft-propulsion blocks (KDU) from Isayev's design bureau (now Khimmash)" 1786: 1709: 1382: 945: 874: 857: 557: 1174: 1791: 1257: 700: 996:: While as of June 2016 it is not known if it is still called KTDU-80, the 1177:[Aviadvigatel 19442-2000: Aviation, rocketry, naval and industry] 1654: 1068: 1062: 997: 971: 905: 814: 118: 1237:[Small thrust jet engine from 0.5 kgf to 250 kgf] (in Russian). 772:
cycle for all rocket engines, and consolidated propellants on the UDMH/N
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Chertok, Boris (May 2009). "Chapter 18 — Birth of the Soyuzes".
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was the first spacecraft to fly with this new configuration. With
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attitude control system, still uses catalytic decomposition of H
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For the new and improved high thrust RCS (DPO-B), known as the
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The Pneumatic Pressurization System has three main functions:
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Soyuz TM-32 departing the ISS with its SKD nozzle cover closed
982:. Initially they used the improved 11D427M for DPO-M, but by 1029:- Latest reaction control system low thrust engine (DPO-M). 1259:
Rockets and People Vol. 3 — Hot Days of the Cold War
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Supply of operational pressure for propellant tank ullage.
1303:[The main engines produced by KBKhM] (in Russian) 817:
in 1986 saw a new revision of the propulsion system, the
648:) from its orientation system. The latter, integrated a 1071:- Soyuz version with a significantly different KTDU-80. 428:
Each subsystem is described in the following sections.
1023:- Reaction control system high thrust engine (DPO-B). 801:, they kept the use of 14 thrusters, but instead of H 504:). It is mounted on an electro mechanically actuated 1110:
Soyuz Crew Operations Manual (SoyCOM) (ROP-19) Final
692:. The DPO and DO thrusters, on the other hand, were 366:ДПО, Подсистема двигателей причаливания и ориентации 200:Корректирующе-Тормозная Двигательная Установка, КТДУ 1774: 1737: 1559: 1197: 1195: 936:): This was the original version developed for the 881:it flew with a full set of 11D428A-16, and finally 420:): These are used exclusively for attitude control. 176: 168: 160: 155: 145: 137: 127: 116: 108: 103: 95: 74: 67: 59: 49: 41: 33: 1107: 1035:- Previous version of the Soyuz propulsion system. 357:Berthing/Attitude Control Thruster Subsystem (DPO) 861:was started in 1993. During a series of flights ( 664:. The KTDU-35 had a main orbit correction engine 1354: 1352: 970:: Developed between 1968 and 1974 years for the 848:The high thrust DPO-B system initially kept the 845:away from the reentry capsule after separation. 1361:"Propulsion system for the Soyuz MS spacecraft" 1229: 1227: 1203:"Bipropellant Low Thrust Rocket Engine 11D428A" 1329: 1327: 1325: 1323: 1321: 1319: 1317: 1169: 1167: 974:, it is still used with slight changes on the 780:combination, which gives superior density and 1539: 1336:"Le système de propulsion du vaisseau Soyouz" 1065:- Soyuz version that inaugurated the KTDU-80. 604: 583: 534: 415: 399: 383: 376:The Berthing/Attitude Control Thrusters (DPO) 364: 346: 314: 197: 8: 768:For this version of the KTDU, they used the 765:, but that is a completely separate system. 555:, later version use the improved efficiency 348:ББ, Сближающе-корректирующий двигатель (СКД) 16: 1838:Rocket engines using the pressure-fed cycle 1465:. Encyclopedia Astronautica. Archived from 1440:. Encyclopedia Astronautica. Archived from 1415:. Encyclopedia Astronautica. Archived from 1294: 1292: 644:had a separated orbital correction system ( 1833:Rocket engines using hypergolic propellant 1546: 1532: 1524: 1098: 1096: 1094: 1092: 1090: 1088: 1086: 1084: 877:flew with a partial set of 11D428A-16. By 753:, which improved performance further. The 613:, and KTDU-80 initially used the improved 496:Its main propulsion unit, uses the single 372:The redundant propellant supply subsystem. 22: 1041:- Developer and manufacturer of the KTDU. 921:This engine has had two main variations: 517:Berthing/Attitude Control Thrusters (DPO) 948:. It integrated into the KTDU unit, the 385:ДПО, Двигатели причаливания и ориентации 1080: 1059:- Soyuz version that used the KTDU-426. 672:and a backup orbital correction engine 1512:KB KhIMMASH Official Page (in Russian) 1127: 1117: 15: 734:an integrated propulsion system, the 561:. All versions have been supplied by 7: 1301:"Основные двигатели разработки КБХМ" 1047:- Developer of the DPO-M 11D428A-16. 788:. That while less powerful than the 565:. Since the original KTDU-426 until 243:and the main propulsion unit is the 1265:. Vol. 3 (NASA SP-2006-4110). 280:). All the propulsion elements are 1823:Rocket engines of the Soviet Union 1384:The New, Improved Soyuz Spacecraft 539:): The original KTDU-426 used the 14: 216:. It integrates main propulsion, 1728: 1017:- Main propulsion engine (SKD). 432:Pneumatic Pressurization System 323:Pneumatic Pressurization System 617:but later versions changed to 569:the KTDU used 14 DPO-B. Since 549:). KTDU-80 initially used the 1: 1554:Spacecraft engines and motors 1235:"ЖРДМТ от 0,5 кгс до 250 кгс" 392:High thrust thrusters (DPO-B) 339:Orbital Maneuver Engine (SKD) 1181:(in Russian). pp. 75–81 722:(first flight during 1979), 545:(manufacturer's designation 408:Low thrust thrusters (DPO-M) 1359:Zak, Anatoly (2016-07-08). 1149:. B14643.de. Archived from 944:of the previous generation 890:International Space Station 1859: 1843:KB KhimMash rocket engines 478:electro-hydraulic actuated 1726: 1381:Rob Navias (2016-07-08). 964:space station propulsion. 605: 584: 535: 440:Storage of high pressure 416: 400: 384: 365: 347: 315: 198: 181: 21: 1828:Rocket engines of Russia 1299:Ponomarenko, Alexander. 813:The introduction of the 333:Propellant Supply System 208:has implemented for the 1738:Solid propellant motors 1491:. Jonathan Space Report 1391:). Space Station Live. 950:reaction control system 650:reaction control system 1489:"5.2: Russian engines" 1782:Spacecraft propulsion 837:(manufacturer's name 623:(manufacturer's name 609:): KTDU-426 used the 492:Main Propulsion (SKD) 1802:Liquid apogee engine 1487:McDowell, Jonathan. 1363:. Russian Space Web 1114:. pp. 122–129. 224:in a single system 18: 1517:2016-03-20 at the 1051:Soyuz (spacecraft) 994:KTDU-80 (Soyuz MS) 940:that replaced the 699:rockets that used 69:Liquid-fuel engine 1810: 1809: 1797:Apogee kick motor 1334:Pillet, Nicolas. 1276:978-0-16-081733-5 1245:on 23 April 2013. 1145:Brügge, Norbert. 913:circuit failure. 703:decomposition of 680:. These two were 464:Propellant Supply 186: 185: 34:Country of origin 1850: 1775:Related articles 1732: 1731: 1548: 1541: 1534: 1525: 1500: 1499: 1497: 1496: 1484: 1478: 1477: 1475: 1474: 1469:on June 25, 2002 1459: 1453: 1452: 1450: 1449: 1444:on June 27, 2002 1434: 1428: 1427: 1425: 1424: 1409: 1403: 1402: 1400: 1399: 1378: 1372: 1371: 1369: 1368: 1356: 1347: 1346: 1344: 1343: 1331: 1312: 1311: 1309: 1308: 1296: 1287: 1286: 1284: 1283: 1264: 1253: 1247: 1246: 1241:. 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Retrieved 1151:the original 1140: 1109: 993: 967: 957: 933: 925: 920: 903: 887: 856: 849: 847: 838: 834: 826: 818: 812: 796: 794: 770:pressure fed 767: 735: 717: 697:pressure fed 673: 665: 661: 653: 639: 624: 618: 614: 610: 596: 556: 550: 546: 540: 526: 520: 501: 495: 486: 467: 453: 435: 427: 407: 391: 375: 356: 338: 332: 327:pressure fed 322: 306: 282:pressure fed 277: 276:system (the 269: 261: 259: 244: 226:pressure fed 199: 189: 187: 147:Gimbal range 99:Pressure fed 42:Manufacturer 1561:Liquid fuel 1239:KB KhIMMASH 1104:RKK Energia 1039:KB KhIMMASH 1002:Progress-MS 988:Soyuz TMA-5 984:Soyuz TM-23 976:Soyuz-TMA-M 952:(DPO), the 910:Progress-MS 895:Soyuz TMA-5 883:Soyuz TM-28 831:Soyuz TM-23 575:Soyuz-TMA-M 571:Soyuz TMA-5 567:Soyuz TMA-4 256:Description 206:KB KhIMMASH 104:Performance 50:Predecessor 45:KB KhIMMASH 1817:Categories 1787:Spacecraft 1710:SuperDraco 1495:2015-07-25 1473:2015-07-25 1448:2015-07-25 1423:2015-07-25 1398:2016-07-09 1367:2016-07-09 1342:2015-07-14 1307:2015-07-25 1282:2015-07-15 1185:2015-07-25 1157:2015-06-02 1076:References 875:Progress-M 858:11D428A-16 558:11D428A-16 212:since the 156:Dimensions 75:Propellant 1792:Satellite 1767:SpaB-140C 1463:"KTDU-80" 1413:"KDU-426" 1130:ignored ( 1120:cite book 833:) to the 701:catalytic 272:) and an 138:Burn time 1655:KTDU-425 1515:Archived 1438:"KRD-79" 1393:NASA JSC 1069:Soyuz-MS 1063:Soyuz-TM 1009:See also 998:Soyuz-MS 972:Soyuz-TM 926:KTDU-426 917:Versions 906:Soyuz-MS 904:The new 815:Soyuz-TM 736:KTDU-426 718:For the 656:and the 573:and all 547:RDMT-135 287:burning 169:Diameter 119:pressure 117:Chamber 1764:SpaB-65 1750:Star 48 1745:Star 37 1627:KTDU-80 1608:KTDU-35 1595:KDU-414 1563:engines 1389:YouTube 1210:NIIMash 1057:Soyuz-T 1045:NIIMash 1033:KTDU-35 1021:11D428A 968:KTDU-80 942:KTDU-35 938:Soyuz-T 851:11D428A 827:11D427M 819:KTDU-80 720:Soyuz-T 652:called 646:KTDU-35 636:History 615:11D427M 601:Russian 580:Russian 563:NIIMash 552:11D428A 531:Russian 480:valves. 412:Russian 396:Russian 380:Russian 361:Russian 343:Russian 311:Russian 214:Soyuz-T 194:Russian 190:KTDU-80 177:Used in 123:880 kPa 112:2.95 kN 54:KTDU-35 17:KTDU-80 1715:TR-201 1648:S5.142 1635:11D428 1631:11D426 1602:S5.114 1273:  1212:. 2009 1027:S5.142 958:11D426 934:11D426 932:Index 839:DST-25 835:S5.142 798:11D428 786:11D426 732:TsKBEM 724:Isayev 676:, the 668:, the 625:DST-25 620:S5.142 611:11D427 585:ДПО-Бт 542:11D428 506:gimbal 264:), an 161:Length 109:Thrust 60:Status 37:Russia 1760:FG-36 1755:FG-15 1720:XLR81 1705:S5.92 1690:RS-25 1684:11D58 1680:RD-58 1660:LEROS 1643:S5.80 1639:S5.79 1621:S5-66 1618:S5-60 1615:S5.53 1612:S5-35 1599:S5.19 1590:Draco 1585:Curie 1570:17D61 1263:(PDF) 1216:5 May 1206:(PDF) 1179:(PDF) 1015:S5.80 980:S5.80 962:S5.79 946:Soyuz 823:S5.80 790:S5.60 728:OKB-2 690:AK27I 678:S5.35 670:S5.60 642:Soyuz 606:ДПО-М 597:DPO-M 536:ДПО-Б 527:DPO-B 498:S5.80 457:squib 417:ДПО-М 401:ДПО-Б 278:DPO-M 270:DPO-B 268:(the 245:S5.80 210:Soyuz 182:Soyuz 141:890 s 133:302 s 96:Cycle 1700:S5.4 1695:S400 1675:R-4D 1670:LMDE 1665:LMAE 1580:BT-4 1575:AJ10 1271:ISBN 1267:NASA 1218:2023 1132:help 1000:and 930:GRAU 908:and 888:The 871:M-38 869:and 867:M-37 863:M-36 742:and 740:UDMH 688:and 686:UDMH 444:gas. 291:and 289:UDMH 232:and 230:UDMH 220:and 188:The 172:2.1m 164:1.2m 90:UDMH 843:PAO 726:'s 674:DKD 666:SKD 654:DPO 502:SKD 266:RCS 262:SKD 218:RCS 1819:: 1351:^ 1316:^ 1291:^ 1226:^ 1208:. 1194:^ 1166:^ 1124:: 1122:}} 1118:{{ 1083:^ 873:) 865:, 662:DO 603:: 582:: 533:: 442:He 414:: 398:: 382:: 363:: 351:): 345:: 313:: 196:: 88:/ 1547:e 1540:t 1533:v 1498:. 1476:. 1451:. 1426:. 1401:. 1387:( 1370:. 1345:. 1310:. 1285:. 1220:. 1188:. 1160:. 1134:) 928:( 807:2 805:O 803:2 778:4 776:O 774:2 763:2 761:O 759:2 750:4 748:O 746:2 744:N 711:2 709:O 707:2 705:H 599:( 578:( 529:( 410:( 394:( 378:( 359:( 341:( 309:( 299:4 297:O 295:2 293:N 240:4 238:O 236:2 234:N 192:( 151:5 85:4 83:O 81:2 79:N

Index


KTDU-35
Liquid-fuel engine
N2O4
UDMH
pressure
Specific impulse
Gimbal range
Russian
KB KhIMMASH
Soyuz
Soyuz-T
RCS
attitude control
pressure fed
UDMH
N2O4
specific impulse
RCS
attitude control
pressure fed
rocket engines
UDMH
N2O4
Russian
pressure fed
Russian
Russian
Russian
Russian

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