633:- Purchasing remanufactured engines keeps old engine cores and many usable components out of landfills, which can greatly reduce the impact on the environment. According to Perkins Pacific's Andy Machin, approximately 73% of old engines can be salvaged during remanufacturing, keeping millions of pounds of waste out of landfills. New engine production requires all new materials, substantial amounts of energy for the production process and additional transportation costs. By utilizing recycled components, a remanufactured engine typically uses about 80% less energy than new engine production, making it a much greener option. For rental fleet owners, remanufacturing offers the opportunity to expand their sustainability practices while saving money.
627:- There are two main factors currently making it difficult to sell Tier 4 Final-powered equipment in lesser regulated countries: serviceability and fuel availability. The lack of established service programs for the new technology makes supporting the product difficult. This coupled with high product costs, have companies shying away from Tier 4 Final powered equipment. In addition, many lesser-regulated countries don't have high availability for ultra-low sulphur diesel fuel, which is required by Tier 4 Final engines to operate effectively. Without it, the diesel particulate filter can clog rapidly and cause significant operation issues.
269:(EPA) implemented the Comprehensive Procurement Guideline (CPG) program to promote waste reduction and resource conservation through the use of materials recovered from solid waste, and to ensure that the materials collected in recycling programs will be used again in the manufacture of new products. The EPA is required to designate products that are or can be made with recovered materials, and to recommend practices for buying these products. Once a product is designated, state and federal procuring agencies are required to purchase it with the highest recovered material content level practicable.
615:- One of the biggest factors in choosing a remanufactured engine is cost. Remanufactured engines cost up to 50% less than new Tier 4 Final engines, not including associated engineering costs, and offers even greater savings over the purchase of a new piece of equipment. Maintenance on some new Tier 4 Final engines can be costly as well. In addition to being more complex to service, additional costs for after treatment cleaning and DEF fluid can add up quickly.
77:
36:
179:
324:
a factory environment, a discarded product is completely disassembled. Useable parts are cleaned, refurbished, and put into inventory. Then the product is reassembled from the old parts (and where necessary, new parts) to produce a unit fully equivalent and sometimes superior in performance and expected lifetime to the original new product".
595:. This saves money (by re-using the frame, and some other components, which still have years of useful life) and allows the incorporation of improved technology. For example, a new diesel engine may have lower fuel consumption, reduced exhaust emissions and better reliability. Recent examples include
323:
Many formal definitions of remanufacturing exist in the literature, but the first published report on remanufacturing, by R. Lund (1984), describes remanufacturing as "... an industrial process in which worn-out products are restored to like-new condition. Through a series of industrial processes in
272:
In 2004, the EPA published its third CPG update (CPG IV) which designated seven additional products and revised three existing product designations. One of the new product categories to be added was
Rebuilt Vehicular Parts. The EPA defines rebuilt vehicular parts as "vehicle parts that have been
552:
This type of remanufacturing serves many engine parts and other large and expensive components that become worn after a period of use. An example is the engine block, in particular the cylinder engine bores, which must withstand combustion. Instead of disposing of engine blocks, remanufacturing
621:- Opting to replace existing engines with a new ones typically requires significant engineering time that can render rental equipment out of service for months. The integration and testing process also takes significantly longer with a new Tier 4 Final engine than with remanufactured engines.
327:
Furthermore, the
Automotive Parts Remanufacturers Association (APRA) realized that communication problems can arise when people from different countries with different language skills talk about remanufacturing. Certain terms can have different meanings as definitions between countries and
501:. Once the product is disassembled and the parts are recovered, the process concludes with an operation similar to original manufacturing. Disassembled parts are inventoried, just like purchased parts and made available for final assembly. Remanufacturing with loss of original
261:
affecting the performance or the expected life of the whole are replaced. Remanufacturing is a form of a product recovery process that differs from other recovery processes in its completeness: a remanufactured machine should match the same customer expectation as new machines.
462:
or frame) is inspected for soundness. The whole product is refurbished and critical modules are overhauled, upgraded or replaced. Any defects in the original design are eliminated. This is the case for customized remanufacturing of machine tools,
509:
and disassembly sequence development. Some of the open questions relate to the commonality of parts in products of different generations, the uncertainty in the supply of used products, and their relationship with
536:
buffers. There is a fine line between repetitive remanufacturing without loss of identity and product overhaul. The final output has an as-new appearance and is covered by a warranty comparable to that of a new
253:
is "the rebuilding of a product to specifications of the original manufactured product using a combination of reused, repaired and new parts". It requires the repair or replacement of worn out or
284:
In the UK, a market potential of up to 5.6 billion GBP has been identified in remanufacturing, with the benefits said to be improvement to business margins, revenues and security of supply.
662:
Johnson, M. R. & McCarthy I. P. (2014) Product
Recovery Decisions within the Context of Extended Producer Responsibility. Journal of Engineering and Technology Management 34, 9-28
308:/Reconditioning is the process of restoring components to a functional and/or satisfactory state to the original specification, using methods such as resurfacing, repainting, etc.
776:
691:
643:
266:
515:
686:
532:
In this method, there is the additional challenge of scheduling the sequence of dependent processes and identifying the location of
519:
237:
219:
160:
63:
569:
471:, large medical equipment and other capital goods. Because of its uniqueness, this product recovery is characterized as a project.
94:
49:
709:
141:
98:
572:(APRA), have the new term in their name, but to be safe on their own website use the combined term 'rebuild/remanufacture'.
113:
120:
600:
314:
is the process of taking a component material and processing it to make the same material or useful degraded material.
197:
481:
and repaired to stock, ready to be reassembled into a remanufactured product. This is the case when remanufacturing
506:
87:
859:
127:
454:
With this method, a current machine is built on yesterday's base, receiving all enhancements, expected life and
317:
109:
296:
implies that items are used by a second customer without prior repair operations or as originally designed.
839:
189:
854:
596:
328:
individuals vary. In 2013, APRA was able to solve these communication problems by publishing a common
447:
There are three main types of remanufacturing activities, each with different operational challenges.
568:
is an old name for remanufacturing. It is still widely used by automotive industry. For example, the
305:
201:
55:
526:) is researching remanufacturing processes including testing standards for remanufactured products.
511:
258:
281:
and testing process and must meet the same industry specifications for performance as new parts."
696:
468:
834:
557:). Remanufacturing by recoating of parts is also popular in aviation and with geothermal pipe.
332:
in many different languages in order to unite all those who deal with the automotive industry.
727:"Remanufacturing". Lund, Robert T., Technology review, v 87, n 2, p 19-23, 28-29, Feb-Mar 1984
588:
498:
329:
134:
714:
580:
523:
27:
Rebuilding of product to original manufactured product using combo of reused and new parts
672:
848:
592:
478:
777:"4 Reasons Why Rental Fleet Owners Should Take Advantage of Engine Remanufacturing"
254:
486:
76:
482:
533:
311:
302:: the process of bringing damaged components back to a functional condition.
277:, reusing parts in their original form. Rebuilt parts undergo an extensive
553:
enables re-use by coating them with plasma transferred wire arc spraying (
17:
464:
455:
576:
459:
584:
494:
299:
809:
548:
In addition to these is a less significant type of remanufacturing,
840:
The
Environmental Impact of Engine Reconditioning / Remanufacturing
673:"Comprehensive Procurement Guidelines - Conservation Tools- US EPA"
824:
502:
490:
477:
With this method, used goods are disassembled into pre-determined
293:
554:
172:
70:
29:
814:
710:"Supply chains are shaping the business models of the future"
829:
804:
799:
516:
819:
800:
http://www.depotintl.com
Printer Parts Remanufacturing
475:
Remanufacturing with loss of original product identity
751:
737:
101:. Unsourced material may be challenged and removed.
550:remanufacturing by recoating of worn engine parts.
718:, 17 December 2014. Retrieved on 20 January 2015.
543:Remanufacturing by Recoating of Worn Engine Parts
805:www.metrofuser.com Printer Parts Remanufacturing
530:Repetitive remanufacturing without identity loss
458:of a new machine. The physical structure (the
692:United States Environmental Protection Agency
644:Conservation and restoration of rail vehicles
267:United States Environmental Protection Agency
8:
835:Ivor Searle's Engine Remanufacturing Process
575:The term 'rebuilding' is also often used by
570:Automotive Parts Remanufacturers Association
410:Office photocopiers (laser toner cartridges)
200:. There might be a discussion about this on
64:Learn how and when to remove these messages
374:Computer and telecommunication equipment.
257:components and modules. Parts subject to
238:Learn how and when to remove this message
220:Learn how and when to remove this message
161:Learn how and when to remove this message
655:
505:encompasses some unique challenges in
336:Range of products being remanufactured
452:Remanufacturing without identity loss
7:
771:
769:
767:
765:
493:cartridges, furniture, ready-to-use
395:Industrial food processing equipment
99:adding citations to reliable sources
607:Benefits of Engine Remanufacturing
443:Different types of remanufacturing
25:
810:http://www.remanufacturing.org.uk
520:Rochester Institute of Technology
45:This article has multiple issues.
625:Increased Equipment Resale Value
422:Rolling stock (railway vehicles)
177:
75:
34:
386:Fashion apparel and accessories
380:Electrical motors and apparatus
288:Other forms of product recovery
86:needs additional citations for
53:or discuss these issues on the
1:
428:Telecommunications Equipment
876:
738:"The Reman Institute-Home"
591:may be rebuilt with a new
583:may be rebuilt with a new
687:"Rebuilt Vehicular Parts"
631:More Sustainable Option
425:Surgical Medical Tables
318:Cannibalization (parts)
830:Remanufactured Engines
359:Air-conditioning units
601:British Rail Class 43
597:British Rail Class 57
507:inventory management
383:Excavation equipment
190:confusing or unclear
95:improve this article
699:on January 3, 2013.
675:. 15 November 2016.
512:production planning
404:Musical Instruments
392:Hydraulic Cylinders
198:clarify the article
499:personal computers
362:Batteries NiMH/LIO
825:Perth Car Service
589:diesel locomotive
401:Medical Equipment
377:Defense equipment
248:
247:
240:
230:
229:
222:
171:
170:
163:
145:
110:"Remanufacturing"
68:
16:(Redirected from
867:
860:Waste management
787:
786:
784:
783:
773:
760:
759:
748:
742:
741:
734:
728:
725:
719:
715:The Carbon Trust
707:
701:
700:
695:. Archived from
683:
677:
676:
669:
663:
660:
581:steam locomotive
503:product identity
437:Vending Machines
431:Toner Cartridges
407:Office furniture
365:Bakery Equipment
356:Automotive Parts
348:
347:
343:
330:translation list
279:re-manufacturing
243:
236:
225:
218:
214:
211:
205:
181:
180:
173:
166:
159:
155:
152:
146:
144:
103:
79:
71:
60:
38:
37:
30:
21:
875:
874:
870:
869:
868:
866:
865:
864:
845:
844:
796:
791:
790:
781:
779:
775:
774:
763:
750:
749:
745:
736:
735:
731:
726:
722:
708:
704:
685:
684:
680:
671:
670:
666:
661:
657:
652:
640:
609:
563:
544:
445:
440:
434:Vehicular Parts
389:Gaming Machines
349:
345:
341:
339:
338:
290:
275:re-manufactured
251:Remanufacturing
244:
233:
232:
231:
226:
215:
209:
206:
195:
182:
178:
167:
156:
150:
147:
104:
102:
92:
80:
39:
35:
28:
23:
22:
15:
12:
11:
5:
873:
871:
863:
862:
857:
847:
846:
843:
842:
837:
832:
827:
822:
820:www.prcind.com
817:
812:
807:
802:
795:
794:External links
792:
789:
788:
761:
743:
729:
720:
702:
678:
664:
654:
653:
651:
648:
647:
646:
639:
636:
635:
634:
628:
622:
616:
608:
605:
562:
559:
542:
539:
538:
527:
472:
444:
441:
439:
438:
435:
432:
429:
426:
423:
420:
417:
414:
413:Power bearings
411:
408:
405:
402:
399:
396:
393:
390:
387:
384:
381:
378:
375:
372:
369:
366:
363:
360:
357:
354:
350:
337:
334:
321:
320:
315:
309:
303:
297:
289:
286:
246:
245:
228:
227:
185:
183:
176:
169:
168:
83:
81:
74:
69:
43:
42:
40:
33:
26:
24:
14:
13:
10:
9:
6:
4:
3:
2:
872:
861:
858:
856:
853:
852:
850:
841:
838:
836:
833:
831:
828:
826:
823:
821:
818:
816:
813:
811:
808:
806:
803:
801:
798:
797:
793:
778:
772:
770:
768:
766:
762:
757:
753:
747:
744:
739:
733:
730:
724:
721:
717:
716:
711:
706:
703:
698:
694:
693:
688:
682:
679:
674:
668:
665:
659:
656:
649:
645:
642:
641:
637:
632:
629:
626:
623:
620:
619:Less Downtime
617:
614:
611:
610:
606:
604:
602:
598:
594:
590:
586:
582:
579:companies; a
578:
573:
571:
567:
560:
558:
556:
551:
546:
545:
535:
531:
528:
525:
521:
517:
513:
508:
504:
500:
496:
492:
488:
484:
480:
476:
473:
470:
466:
461:
457:
453:
450:
449:
448:
442:
436:
433:
430:
427:
424:
421:
418:
415:
412:
409:
406:
403:
400:
398:Machine tools
397:
394:
391:
388:
385:
382:
379:
376:
373:
370:
367:
364:
361:
358:
355:
352:
351:
344:
335:
333:
331:
325:
319:
316:
313:
310:
307:
304:
301:
298:
295:
292:
291:
287:
285:
282:
280:
276:
270:
268:
265:In 1995, the
263:
260:
256:
252:
242:
239:
224:
221:
213:
203:
202:the talk page
199:
193:
191:
186:This article
184:
175:
174:
165:
162:
154:
143:
140:
136:
133:
129:
126:
122:
119:
115:
112: –
111:
107:
106:Find sources:
100:
96:
90:
89:
84:This article
82:
78:
73:
72:
67:
65:
58:
57:
52:
51:
46:
41:
32:
31:
19:
855:Design for X
780:. Retrieved
755:
746:
732:
723:
713:
705:
697:the original
690:
681:
667:
658:
630:
624:
618:
612:
574:
565:
564:
549:
547:
541:
540:
529:
487:photocopiers
485:components,
474:
451:
446:
368:Carpet tiles
326:
322:
306:Refurbishing
283:
278:
274:
271:
264:
250:
249:
234:
216:
207:
196:Please help
187:
157:
148:
138:
131:
124:
117:
105:
93:Please help
88:verification
85:
61:
54:
48:
47:Please help
44:
815:apra europe
467:, computer
371:Compressors
259:degradation
210:August 2015
849:Categories
782:2016-08-08
650:References
613:Lower Cost
566:Rebuilding
561:Rebuilding
518:(NCR3) at
483:automobile
479:components
469:mainframes
192:to readers
121:newspapers
50:improve it
18:Rebuilding
534:inventory
465:airplanes
353:Aerospace
312:Recycling
56:talk page
756:apra.org
638:See also
537:product.
456:warranty
255:obsolete
151:May 2008
577:railway
495:cameras
460:chassis
188:may be
135:scholar
752:"APRA"
593:engine
585:boiler
514:. The
419:Robots
340:": -->
300:Repair
137:
130:
123:
116:
108:
587:or a
491:toner
416:Pumps
294:Reuse
142:JSTOR
128:books
599:and
555:PTWA
497:and
342:edit
114:news
97:by
851::
764:^
754:.
712:,
689:.
603:.
524:NY
489:,
59:.
785:.
758:.
740:.
522:(
346:]
241:)
235:(
223:)
217:(
212:)
208:(
204:.
194:.
164:)
158:(
153:)
149:(
139:·
132:·
125:·
118:·
91:.
66:)
62:(
20:)
Text is available under the Creative Commons Attribution-ShareAlike License. Additional terms may apply.
