Knowledge (XXG)

Rover K-series engine

Source ๐Ÿ“

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process avoided many of the inherent problems of casting aluminium components and consequently permitted lower casting wall thickness and higher strength-to-weight ratios. However, the process required the use of heat-treated LM25 material which gave the engines a reputation for being fragile. An engine overheat would often result in the material becoming annealed and rendering the components scrap. The layout of the engine bay on some Rover cars fitted with K-series engines โ€“ particularly the MGF with its mid-engined layout โ€“ means that a commonly-occurring coolant leak under the inlet manifold can go undetected until severe damage has been done to the head. The aluminium engine blocks were fitted with
1028: 557:(VVC) unit (derived from an expired AP patent). This allowed more power to be developed without compromising low-speed torque and flexibility. The VVC system constantly alters the inlet cam period, resulting in a remarkably flexible drive: the torque curve of a VVC K-series engine is virtually flat throughout the rev range and power climbs steadily with no fall-off whatsoever until the rev limiter kicks in at 7,200 rpm. 140: 695: 29: 824: 1043: 475: 868:
The K16 82 hp (61 kW; 83 PS) variant is exactly the same as the 103 PS (76 kW; 102 hp) version, apart from a restrictive throttle body designed to lower the car's insurance group. This can be converted to the 103 hp (77 kW) model by changing to the unrestricted
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versions. Because Honda stopped providing Rover with engines after the end of their relationship, but well before the BMW takeover, an enlargement of the K Series design to 1.6 and 1.8 litres was carried out. This was done by using larger diameter cylinder liners and also increasing the stroke.
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cylinder head, produced in South Works, adjacent to the former forge). The LPS process pumped liquid aluminium into a chemically-bonded sand mould from below. This reduced oxide inclusions and gave a casting yield of around 90%, compared with 60% for more conventional gravity casting processes. The
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The SAIC Kavachi engine is an extensively improved version of the Rover K series, using a different turbo and gearbox, improved head gasket and strengthened block. UK engineering firm Ricardo plc, expert in race engine designs, was commissioned to not only redesign the engine but also the
519:, but these were replaced by liners made by Goetze. Unfortunately a large number of aftermarket engines, the so-called "VHPDs", were built with the old substandard GKN liners by Minister, Lotus and PTP well after the introduction of the Goetze liners to production in 2000. 595:. SAIC had also previously purchased the rights and blueprints to several of MG Rovers designs. Whilst they had the necessary knowhow they didn't have any tooling so had to essentially reverse engineer their version of the engine. 531:
The change required a block redesign with the removal of the cylinder block's top deck and a change from "wet" liners to "damp" liners. The plastic throttle body fitted to the engine until 2001 was manufactured by the
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forms, with a single coil on the back of the engine block and a distributor cap and rotor arm on the end of the inlet camshaft. MEMS 2J was used on the VVC engine, to control the Variable Valve Control and the
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in 2005, the K Series engine started a new and rather interesting chapter in its history. Two separate re-developments of the engine were taking place by at the time two rival Chinese car firms.
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engines displace 1.6 L; 96.9 cu in (1,588 cc) with bore X stroke of 80 mm ร— 79 mm (3.15 in ร— 3.11 in) and have DOHC, 16 valves and MPI. Two variations were created:
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engines displace 1.4 L; 85.2 cu in (1,396 cc) with bore X stroke of 75 mm ร— 79 mm (2.95 in ร— 3.11 in) and have DOHC, 16 valves and MPI. Six variations were created:
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All new tooling was used in its production and the quality of materials and that of the aluminium casting process created a much more substantial update than that of the N Series.
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With the help of Lotus Engineering, NAC went on to produce the N Series an improved version of the K Series with redesigned headgasket and oil rail built on the original tooling.
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The two types of head that were bolted to the common four-cylinder block were designated K8 (8 valves) and K16 (16 valves). A later head design also incorporated a Rover-designed
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version) (Uses VVC unique cylinder head casting (similar to VVC casting), has big valves, but with fixed cam timing โ€“ No development input was requested from Rover).
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The advantage of this was it allowed Ricardo 2010, the company tasked by SAIC to carry out development the opportunity to improve the engine in a number of areas.
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throttle body of a 103 engine. The 90 PS (66 kW; 89 hp) Spi features single-point fuel injection rather than the multi-point of the later engine.
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engines displace 1.8 L; 109.6 cu in (1,796 cc) with bore X stroke of 80 mm ร— 89.3 mm (3.15 in ร— 3.52 in)
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This engine featured in the relaunched MG TF in the UK and the MG3 SW and MG7 in China. Contrary to popular belief, the N Series was never fitted to the
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manufacturing process to produce what is now a very reliable engine. It is only available in 1.8 L; 109.6 cu in (1,796 cc) version.
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car. It was the second volume-production implementation of the low-pressure sand-casting (or LPS) technique in a new plant sited between East Works and
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The main areas of improvement included the head being redesigned to improve the waterways and structural rigidity and the block was also strengthened.
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or in slightly tuned at 136 PS (100 kW; 134 hp) @ 6750 rpm/ 165 Nโ‹…m (122 lbโ‹…ft) @ 3000 rpm in the MG TF
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which held the engine under compression, though this construction is not unknown, and was used in early lightweight fighter engines from the
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The base engine makes 118 bhp (120 PS; 88 kW) @ 5600 rpm and 124 lbโ‹…ft (168 Nโ‹…m) @ 3500 rpm of
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Rover later tuned the VVC to produce 158 hp (118 kW; 160 PS) @ 7000 rpm / 174 Nโ‹…m (128 lbโ‹…ft) @4700 rpm
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engines displace 1.1 L; 67.9 cu in (1,113 cc) with bore X stroke of 75 mm ร— 63 mm. Four variations were created:
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This new engine would go on to power the Roewe 750, the Roewe 550 and later after the two firms NAC and SAIC merged, The
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and the intellectual property rights and production tooling to many designs, including those of the K series engine.
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produced 143 hp (107 kW; 145 PS) @ 7000 rpm / 174 Nโ‹…m (128 lbโ‹…ft) @4500 rpm
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VHPD โ€“ Very-high-performance derivative, 177 or 192 PS (130 or 141 kW; 175 or 189 hp) (
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When the MG TF ceased production for the final time in 2011, so did the N Series.
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from 1990 until 1994 and a 1.9 ECU from 1995 onwards, in either Single Point or
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The cylinder block of a United Kingdom Rover K-series 16-valve DOHC engine with
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The four-cylinder engines were held together as a sandwich of components by
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1.1 to 1.8 L; 67.9 to 109.6 cu in (1,113 to 1,796 cc)
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and made 150 to 160 PS (110 to 118 kW; 148 to 158 hp)
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SOHC K8 8-valve, Carburettor, 75 PS (55 kW; 74 hp)
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SOHC K8 8-valve, Carburettor, 60 PS (44 kW; 59 hp)
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company. They also included aluminium and larger sized bodies.
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This article is about the Rover engine. For other engines, see
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The second development was by the larger Chinese conglomerate
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DOHC K16 16-valve, MPI, 103 PS (76 kW; 102 hp)
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DOHC K16 16-valve, MPI, 83 PS (61 kW; 82 hp)
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DOHC K16 16-valve, SPI, 90 PS (66 kW; 89 hp)
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DOHC K16 16-valve, MPI, 75 PS (55 kW; 74 hp)
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Krause, G. William (8 September 2017). "The Italian Job".
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became standard with the launch of the Rover 100 in 1994.
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The Illustrated History of Triumph Sports and Racing Cars
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SOHC K8 8-valve, MPI, 75 PS (55 kW; 74 hp)
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SOHC K8 8-valve, SPI, 75 PS (55 kW; 74 hp)
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SOHC K8 8-valve, MPI, 60 PS (44 kW; 59 hp)
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SOHC K8 8-valve, SPI, 60 PS (44 kW; 59 hp)
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The 1.8 engine is the largest the engine displaces. All
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Engine Codes: 18K4F (16V non-VVC), 18K4K (VVC variants)
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Engine Codes: 14K2F (8V), 14K4F (16V), 14K16 (16V)?
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in 1999, MEMS 3 was introduced, with twin coils and
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Unsourced material may be challenged and 138: 129: 743:Learn how and when to remove this message 113:Learn how and when to remove this message 1658:The Rover K-series 16V Engine. 1989-2005 1451: 1363: 1279: 1092: 127:Reciprocating internal combustion engine 1537: 628:with a manual choke and a breaker-less 486:The K series was introduced in 1988 by 624:Early K8 engines used a single SU KIF 1547:Project Phoenix: the birth of the MGF 1262:The VVC engine came in three variant: 1031:MG ZR 160 1.800cc TRON 2.0 MKII 2004 965:111 PS (82 kW; 109 hp) 962:109 PS (80 kW; 108 hp) 391:124โ€“128 lbโ‹…ft (168โ€“174 Nโ‹…m) 7: 721:adding citations to reliable sources 511:that were initially manufactured by 51:adding citations to reliable sources 1627:โ€“ History of Austin and Longbridge 14: 1633:โ€“ The full history of this engine 1035:K-series 160 HP VVC engine in a 764:1.1-litre carburettor engine in 693: 27: 663:Distributorless Ignition System 38:needs additional citations for 969:Cars that came with the 1600: 872:Cars that came with the 1400: 793:Cars that came with the 1100: 1: 458:cylinder built in two forms, 1046:K-series turbo in a Rover 25 1579:. CarTech. pp. 42โ€“63. 1549:. Bloomsbury. p. 175. 917:โ€“ Ireland and Portugal only 444:internal combustion engines 222:89.3 mm (3.52 in) 1711: 1520: 632:mounted on the end of the 560:Following the collapse of 15: 1690:Gasoline engines by model 1600:May, Dennis (June 1961). 515:'s Sheepbridge Stokes of 212:80 mm (3.15 in) 137: 490:as a powerplant for the 1631:K-Series engine history 550:" Le Mans race engine. 62:"Rover K-series engine" 1645:Engine Overhaul Manual 1047: 1039: 941:Reliant Scimitar Sabre 835: 769: 638:Single-point injection 567:The Chinese automaker 555:Variable Valve Control 483: 450:, a sister company of 1695:Straight-four engines 1656:Hammill, Des (2008). 1610:. pp. 59โ€“61, 64. 1602:"Triumph's Twin-Cam!" 1198:Land Rover Freelander 1045: 1030: 831:K-series engine in a 826: 763: 477: 440:Rover K-series engine 413:Rover T-series engine 1545:Adcock, Ian (1996). 1077:Naturally Aspirated: 936:FSO Polonez Caro/Atu 717:improve this section 679:sequential injection 175:1988โ€“2005 (K series) 47:improve this article 1523:SAIC Kavachi engine 951:Engine Code: 16K4F 524:single overhead cam 454:. The engine was a 431:SAIC Kavachi engine 408:BMC A-series engine 1647:. 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316: 312: 309: 305: 301: 299: 295: 290: 286: 284: 280: 275: 272: 268: 265: 260: 257: 255: 251: 248: 245: 242: 241:Cylinder head 238: 235: 232: 229: 225: 221: 219: 218:Piston stroke 215: 211: 209: 208:Cylinder bore 205: 201: 199: 195: 192: 189: 187: 186:Configuration 183: 178: 174: 170: 167: 163: 159: 156: 154: 150: 145: 141: 136: 131: 125: 117: 114: 106: 95: 92: 88: 85: 81: 78: 74: 71: 67: 64: โ€“  63: 59: 58:Find sources: 52: 48: 42: 41: 36:This article 34: 30: 25: 24: 19: 1660:. CP Press. 1657: 1644: 1605: 1595: 1572: 1565: 1546: 1540: 1526: 1409:MG F / MG TF 1325:MG F / MG TF 1261: 1257:VVC (18K4K): 1256: 1255: 1237:turbocharged 1230: 1226: 1080: 1076: 1071: 1070: 1054: 1052: 1049: 968: 955: 953: 950: 871: 867: 842: 840: 837: 792: 773: 771: 739: 730: 715:Please help 703: 647: 623: 606: 603: 600: 597: 590: 587: 580: 577: 566: 559: 552: 537: 521: 517:Chesterfield 485: 479: 439: 437: 377:Power output 365:Water-cooled 298:Turbocharger 198:Displacement 153:Manufacturer 124: 109: 100: 90: 83: 76: 69: 57: 45:Please help 40:verification 37: 1507:Caterham 21 1477:Lotus Exige 1467:Lotus Elise 1429:Caterham 21 1345:Caterham 21 1218:Caterham 21 1017:Caterham 21 877:Rover Metro 798:Rover Metro 766:Rover Metro 685:Model range 667:drive belts 658:Multi Point 630:distributor 488:Rover Group 401:Predecessor 313:Single KIF 158:Rover Group 1679:Categories 1532:References 1487:Lotus 340R 1267:The early 1249:2001-2005 1243:2000-2005 827:1.4-litre 626:carburetor 593:SAIC Motor 480:damp liner 396:Chronology 348:Oil system 331:Rover MEMS 326:Management 292:Combustion 254:Valvetrain 191:Straight-4 172:Production 73:newspapers 1295:Rover 200 1108:Rover 200 987:Rover 400 973:Rover 200 926:GTM Libra 895:Rover 400 886:Rover 200 882:Rover 100 808:Rover 200 803:Rover 100 704:does not 620:K8 engine 505:spun-cast 492:Rover 200 482:cylinders 446:built by 427:Successor 337:Fuel type 277:RPM range 247:Aluminium 234:Aluminium 1315:Rover 25 1245:Rover 75 1138:Rover 75 1128:Rover 45 1118:Rover 25 1062:4 valves 992:Rover 45 977:Rover 25 900:Rover 45 890:Rover 25 813:Rover 25 675:Rover 45 671:Rover 25 634:camshaft 562:MG Rover 452:MG Rover 353:Wet sump 243:material 230:material 147:Overview 1503:1996โ€“99 1493:1996-05 1473:2000-04 1463:1996-06 1425:1996โ€“99 1415:1996-05 1405:1995โ€“05 1395:2001-05 1385:2001-05 1375:2001-05 1341:1996โ€“99 1331:1996-05 1321:1995โ€“05 1311:1999-05 1301:1995-99 1291:1995-99 1214:1996โ€“99 1204:1996-05 1194:1997โ€“06 1184:1995โ€“05 1174:2001-05 1164:2001-05 1154:2001-05 1144:2003โ€“05 1134:1998-05 1124:1999-05 1114:1999-05 1104:1995-99 725:removed 710:sources 636:. MEMS 548:Sabrina 87:scholar 1664:  1583:  1553:  1458:Model 1370:Model 1286:Model 1099:Model 1083:torque 1037:MG ZR 931:GTM K3 371:Output 341:Petrol 310:system 180:Layout 89:  82:  75:  68:  60:  1577:(PDF) 1455:Years 1441:Lotus 1399:MG ZT 1389:MG ZS 1379:MG ZR 1367:Years 1283:Years 1251:MG ZT 1178:MG ZT 1168:MG ZS 1158:MG ZR 1096:Years 1007:MG TF 997:MG ZS 915:MG ZS 910:MG ZR 833:MG ZR 768:Quest 507:iron 269:with 94:JSTOR 80:books 1662:ISBN 1581:ISBN 1551:ISBN 1483:2000 1188:MG F 1059:DOHC 1055:1800 1033:DOHC 1023:1800 1002:MG F 956:1600 954:All 947:1600 843:1400 841:All 829:DOHC 819:1400 774:1100 772:All 756:1100 708:any 706:cite 673:and 650:MEMS 609:MG 6 583:MG 6 500:M-16 464:DOHC 462:and 460:SOHC 438:The 308:Fuel 287:7200 264:DOHC 259:SOHC 66:news 1269:VVC 1066:MPI 719:by 654:ECU 644:K16 513:GKN 271:VVC 49:by 1681:: 1604:. 1068:. 681:. 611:. 585:. 1670:. 1651:. 1589:. 1559:. 746:) 740:( 735:) 731:( 727:. 713:. 164:/ 116:) 110:( 105:) 101:( 91:ยท 84:ยท 77:ยท 70:ยท 43:. 20:.

Index

K-series engine

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Manufacturer
Rover Group
MG Rover Group
Powertrain Ltd
Configuration
Straight-4
Displacement
Cylinder bore
Piston stroke
Cylinder block
Aluminium
Cylinder head
Aluminium
Valvetrain
SOHC
DOHC
4 valves x cyl.

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