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Dragline excavator

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dragline application in 1924. Page also invented the arched dragline bucket, a design still commonly used today by draglines from many other manufacturers, and in the 1960s pioneered an archless bucket design. With its walking mechanism badly behind that of competitor Monighan (see below), Page updated their mechanism to an eccentric drive in 1935. This much improved mechanism gave a proper elliptical motion and was used until 1988. Page modernized its draglines further with the 700 series in 1954. Page's largest dragline was the Model 757 delivered to the Obed Mine near Hinton, Alberta in 1983. It featured a 75-yard bucket on a 298-foot boom and an operating weight of 4,500 tons. In 1988, Harnischfeger Corporation (
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invented the first walking mechanism for a dragline. The device, known as the Martinson Tractor, was installed on a Monighan dragline, creating the first walking dragline. This gave Monighan a significant advantage over other draglines and the company prospered. The cam mechanism was further improved in 1925 by eliminating the drag chains for the shoes and changing to a cam wheel running in an oval track. This gave the shoe a proper elliptical motion. The first dragline using the new mechanism was the 3-W available in 1926. So popular were these machines that the name Monighan became a generic term for dragline. In the early 1930s,
739:. It represents the first fundamental change to draglines for almost a century, since the invention of the 'miracle hitch'. Instead of using two ropes (the hoist rope and the drag rope) to manipulate the bucket, a UDD machine uses four ropes, two hoist and two drag. This allows the dragline operator to have much greater selectivity in when to pick up the bucket, and in how the bucket may be dumped. UDD machines generally have higher productivity than a standard dragline, but often have greater mechanical issues. Within the mining industry, there is still much debate as to whether UDD improvements justify their costs. 40: 495: 460: 585: 411: 359: 267:
increased and in 1924 they reached an agreement to build Marion draglines from 1 to 8 cubic yards capacity. In 1927, they built Type-7 1-yard and Type-460 1.5-yard models. The deal to build Marion machines ended in 1936. R&R began building their own designs with the Type-4120 followed by the 4140 of 3.5 cubic yards. In 1958 the Ramsomes & Rapier division was sold to
320: 948: 232: 571:. Ruston's are a company also associated with drainage pumping engines. Electric drive systems were only used on the larger mining machines, most modern machines use a diesel-hydraulic drive, as machines are seldom in one location long enough to justify the cost of installing a substation and supply cables. 350:. Once the bucket had passed the vertical, the hoist cable would be released thus throwing the bucket. On smaller draglines, a skilled operator could make the bucket land about one-half the length of the jib further away than if it had just been dropped. On larger draglines, this is not a common practice. 426:
place too much pressure on the ground, and have great difficulty under the immense weight of the dragline. Maximum speed is only at most a few metres per minute, since the feet must be repositioned for each step. If travelling medium distances (about 30–100 km), a special dragline carrier can be
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50–100 million. A typical bucket has a volume ranging from 40 to 80 cubic yards (30 to 60 cubic metres), though extremely large buckets have ranged up to 220 cubic yards (168 cubic meters). The length of the boom ranges from 45 to 100 metres (148 to 328 ft). In a single cycle, it can move up to
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The market for draglines began shrinking rapidly after the boom of the 1960s and 1970s which led to more mergers. P&H's acquisition of Page in 1988 along with Bucyrus' acquisition of Ransomes & Rapier in 1988 and Marion in 1997 cut the number of worldwide suppliers of heavy draglines by more
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built for the Ohio Coal Company in 1969. This machine featured a 220-yard bucket on a 450-foot boom and weighed 14,500 tons. Bucyrus was itself acquired by heavy equipment and diesel engine maker, Caterpillar, in 2011. Caterpillar's largest dragline is the 8750 with a 169-yard bucket, 435-foot boom,
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was founded in 1869 by four engineers to build railway equipment and other heavy works. In 1914 they started building two small steam shovels as a result of a customer request. The rope-operated crowd system they built for this was patented and later sold to Bucyrus. After WWI, demand for excavators
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Draglines fall into two broad categories: those that are based on standard, lifting cranes, and the heavy units which have to be built on-site. Most crawler cranes, with an added winch drum on the front, can act as a dragline. These units (like other cranes) are designed to be temporarily dismantled
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to build draglines. Page built its first crude walking dragline in 1923. These used legs operated by rack and pinion on a separate frame that lifted the crane. The body was then pulled forward by chain on a roller track and then lowered again. Page developed the first diesel engines exclusively for
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In 1907, Monighan's Machine Works of Chicago became interested in manufacturing draglines when local contractor John W. Page placed an order for hoisting machinery to install one. In 1908, Monighan changed its name to the Monighan Machine Company. In 1913, a Monighan engineer named Oscar Martinson
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The primary limitations of draglines are their boom height and boom length, which limits where the dragline can dump the waste material. Another primary limitation is their dig depth, which is limited by the length of rope the dragline can utilize. Inherent with their construction, a dragline is
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Heavy Engineering Corporation Limited was the first Indian company to manufacture a walking dragline of 31-yard bucket capacity. HEC makes up to a 44-yard bucket. For comparison, this would be comparable to Caterpillar's Small Draglines 8000 series with a 42-yard bucket. HEC has supplied fifteen
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entered the dragline market in 1910 with the purchase of manufacturing rights for the Heyworth-Newman dragline excavator. Their "Class 14" dragline was introduced in 1911 as the first crawler mounted dragline. In 1912 Bucyrus helped pioneer the use of electricity as a power source for large
844: 177:, supports the bucket and hoist-coupler assembly from the boom. The dragrope is used to draw the bucket assembly horizontally. By skillful maneuver of the hoist and the dragropes the bucket is controlled for various operations. A schematic of a large dragline bucket system is shown below. 681:
The basic mechanical technology of draglines, unlike that of most equipment used in earth-moving, has remained relatively unchanged in design and control functions for almost 100 years. Some advances, however, have been made (such as hydraulic, then electro-hydraulic, controls (including
282:(established in 1880) built its first walking dragline with a simple single-crank mechanism in 1939. Its largest dragline was the 8950 sold to Amax Coal Company in 1973. It featured a 150-cubic yard bucket on a 310-foot boom and weighed 7,300 tons. Marion was acquired by Bucyrus in 1997. 293:, produced dragline excavators from 1919 licensed by Bucyrus. After the merger with Monighan in 1946, Bucyrus began producing much larger machines using the Monighan walking mechanism such as the 800 ton 650-B which used a 15-yard bucket. Bucyrus' largest dragline was 546:
Smaller draglines were also commonly used before hydraulic excavators came into common use, the smaller draglines are now rarely used other than on river and gravel pit works. The small machines were of a mechanical drive with clutches. Firms such as
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was the world's largest ever dragline, being 487 ft (148 m) in length, weighing some 13,500 short tons (12,247 t), and hoisting a 220 cu yd (168.2 m) bucket that could move 325 short tons (295 t) of material at a
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brought in to transport the dragline. Above that distance, disassembly is generally required. But mining draglines due to their reach can work a large area from one position and do not need to constantly move along the face like smaller machines.
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began purchasing shares of Monighan stock with Monighan's approval. Bucyrus purchased a controlling interest and the joint company became known as Bucyrus-Monighan until the formal merger in 1946. The first walking dragline excavator in the
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in Australia have a long-term research project into automating draglines. Mining automation teams at QCAT, a CSIRO division; have been developing the automation technology since 1994. Automated systems include cruise control and
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grid at voltages of between 6.6 and 22 kV. A typical dragline weighing 4000 to 6000 tons, with a 55-cubic-metre bucket, can use up to 6 megawatts during normal digging operations. Because of this, many (possibly
235: 335:. A swing operation is then performed to move the bucket to the place where the material is to be dumped. The dragrope is then released causing the bucket to tilt and empty. This is called a dump operation. 1076: 1065: 378:
Most mining draglines are not diesel-powered like most other mining equipment. Their power consumption on order of several megawatts is so great that they have a direct connection to the
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most efficient excavating material below the level of their base. While a dragline can dig above itself, it does so inefficiently and is not suitable to load piled up material (as a
686:) and using simulation software to train new operators), are being pursued (such as improved automation systems), or are arguable as a step forward (as is "universal dig-dump" ( 929: 387:) stories have been told about the blackout-causing effects of mining draglines. For instance, there is a long-lived story that, back in the 1970s, if all seven draglines at 447:
Despite their limitations, and their extremely high capital cost, draglines remain popular with many mines, due to their reliability, and extremely low waste removal cost.
234: 80:. Much more efficient than even the largest of the latter, it enjoyed a heyday in extreme size for most of the 20th century, first becoming challenged by more efficient 154:
are among the largest mobile land machines ever built, weighing up to 13,500 tons, while the smallest and most common of the site-erected type weigh around 8,000 tons.
220:. In 1914, P&H introduced the world's first gasoline engine powered dragline. In 1988, Page was acquired by Harnischfeger which makes the P&H line of 95:
4250-W put online in 1969 that swung a 220 cu yd (170 m), 325 ton capacity bucket, had a 310 feet (94 m) boom, and weighed 13,500 tons.
946:, Bowtell, William John, "Improvements in or relating to Luffing Cranes.", issued 25 October 1917, assigned to Ransomes & Rapier Ltd. 1152: 1036: 555:
made models such as the RB10 which were popular for small building works and drainage work. Several of these can still be seen in the English
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from 1969 to 1991, and derived power from a 13,800 volt electrical supply. It was dismantled for $ 700,000 worth of recycled metal in 1999.
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Since draglines are typically large, complicated and very expensive, training new operators can be a tricky process. In the same way that
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produced a few diesel-electric excavators rather over 1/10th its size, the largest in Europe in the 1960s at 1400-1800 tons. One, named
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K. Pathak, K. Dasgupta, A. Chattopadhyay, "Determination of the working zone of a dragline bucket – A graphical approach", Doncaster,
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Crane & Excavator division. This became NCK-Rapier. The walking dragline division of NCK-Rapier was acquired by Bucyrus in 1988.
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In a typical cycle of excavation, the bucket is positioned above the material to be excavated. The bucket is then lowered and the
649: 514:), was the world's largest mobile earth-moving machine, weighing 13,500 tons and standing nearly 22 stories tall. It operated in 124: 1005:
Keith Haddoc, "Extreme Mining Machines – stripping shovels and draglines", pub by MBI, Appendix 4 Tables of capacities page 127
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is then drawn so that the bucket is dragged along the surface of the material. The bucket is then lifted by using the
279: 635: 1432: 880:, Martinson, Oscar J., "Traction Mechanism.", issued 6 July 1926, assigned to Monighan Machine Co. 861:, Martinson, Oscar J., "Excavator-Tractor.", issued 23 June 1914, assigned to Monighan Machine Co. 802: 595: 1544: 1138: 899:, Martinson, Oscar J., "Traction Machine.", issued 10 May 1927, assigned to Monighan Machine Co. 823:, Martinson, Oscar J., "Excavator-Tractor.", issued 5 May 1914, assigned to Monighan Machine Co. 268: 205: 617: 194: 548: 511: 199: 1295: 1290: 748: 515: 257: 842:, Martinson, Oscar J., "Tractor.", issued 23 June 1914, assigned to Monighan Machine Co. 193:. By 1912, Page realized that building draglines was more lucrative than contracting, so he created the 896: 877: 858: 839: 820: 169:. The bucket is maneuvered by means of a number of ropes and chains. The hoist rope, powered by large 1280: 943: 708: 526: 263: 213: 1539: 302:
than half. Today, P&H and Caterpillar are the only remaining manufacturers of large draglines.
217: 470: with: more of the largest dragline examples, ideally in an easy to reference table as in the 186: 1549: 1488: 1448: 441: 642: 1021: 1483: 1006: 531: 423: 116: 112: 65: 727:
software has been developed to assist new operators in learning how to control the machines.
1428: 1228: 724: 720: 494: 404: 228:. P&H's largest dragline is the 9030C with a 160-yard bucket and up to a 425-foot boom. 81: 31: 1438: 704: 418:
In all but the smallest of draglines, movement is accomplished by "walking" using feet or
388: 367: 225: 162: 120: 39: 1401: 1363: 1353: 1195: 925: 560: 419: 332: 253: 174: 128: 69: 535:, was used in a quarry from 1957 to 1974. After its working life at the first site in 459: 1528: 1370: 1220: 209: 190: 170: 707:. Working solutions include the proof-of-concept dragline swing cruise control on a 157:
A dragline bucket system consists of a large bucket which is suspended from a large
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in the 1950s, then superseded by them on the upper end from the 1970s on.
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and transported over the road on flatbed trailers. Draglines used in
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Piece of heavy equipment used in civil engineering and surface mining
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stripping shovels and draglines used in mining. An Italian company,
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driving rigs. These types are built by crane manufacturers such as
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The much larger type which is erected on site is commonly used in
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Four East Midlands Ironstone Tramways Part Three: Wellingborough
519: 414:"Walking" dragline animation based on Martinson's patent of 1926 143: 1134: 1101:, "Calculation of Dragline bucket pose under gravity loading", 989:"Dragline Digging Methods in Australian Strip Mines – A Survey" 578: 454: 392: 272: 757:– generic class of machine of which draglines are a sub class 338:
On crane-type draglines, the bucket can also be 'thrown' by
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on the drag cable. This would then swing the bucket like a
510:, owned by the Central Ohio Coal Company (a division of 475: 963:"Heavy Engineering Corporation Limited, Ranchi, India" 539:
wrapped it walked 13 miles (21 km) in 9 weeks to
763:– type of mining machine (also called a front shovel) 119:, port construction, pond and canal dredging, and as 98:
The largest walking dragline produced as of 2014 was
30:"Dragline" redirects here. For the album by Paw, see 930:
Narrow Gauge and Industrial Railway Modelling Review
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are of this smaller, crane type. These are used for
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and its diesel and electric powered descendant, the
1471: 1384: 1346: 1339: 1309: 1261: 1219: 1173: 1166: 1053:"The Big Muskie – Remembering the walking giant" 399:, Australia) turned simultaneously, they would 1146: 242:Marion 111-M Dragline in action. (30 seconds) 8: 1082:(11 December 2009) accessed 19 December 2011 987:Mirabediny, H.; Baafi, E. (1 January 1998). 271:of Sheffield, which was combined with their 1027:(10 October 2008) accessed 1 November 2008] 787:Digging big – the world’s biggest draglines 1343: 1170: 1153: 1139: 1131: 669:Learn how and when to remove this message 311:draglines to the Indian mining industry. 286:Bucyrus Foundry and Manufacturing Company 1022:"Maid Marian's journey becomes a 'drag'" 230: 38: 1037:"Paradise for Sidewalk Superintendents" 779: 202:) purchased Page Engineering Company. 87:The largest ever walking dragline was 498:The walking mechanism on a preserved 362:Dragline excavating coal in Australia 185:The dragline was invented in 1904 by 7: 607:adding citations to reliable sources 366:A large dragline system used in the 1092:The Institution of mining engineers 769:– earliest type of mining excavator 342:up to the jib and then releasing a 506:The coal mining dragline known as 25: 723:have developed to train pilots, 583: 458: 594:needs additional citations for 1: 370:industry costs approximately 1103:Mechanism and machine theory 751:– alternative mining machine 280:Marion Power Shovel Company 1566: 993:Coal Operators' Conference 269:Newton, Chambers & Co. 258:Wellingborough iron quarry 29: 1512: 1080:Dr Jonathan Roberts CSIRO 206:Harnischfeger Corporation 687: 200:P&H Mining Equipment 195:Page Engineering Company 705:Digital Terrain Mapping 518:, in the U.S. state of 512:American Electric Power 502:1150 dragline in the UK 152:largest heavy draglines 1296:Bucket chain excavator 1291:Bucket-wheel excavator 1066:CSIRO research project 749:Bucket wheel excavator 575:Technological advances 503: 474:page. You can help by 415: 375:450 tons of material. 363: 324: 298:and 8,350 ton weight. 243: 146:and more recently for 53: 1077:"Dragline Automation" 803:"A walking excavator" 527:Ransomes & Rapier 497: 413: 395:coal mine in central 361: 322: 264:Ransomes & Rapier 241: 138:operations to remove 42: 1535:Engineering vehicles 1514:Part of a series on 1281:Rocker Shovel Loader 809:: 249. 29 July 1916. 618:"Dragline excavator" 603:improve this article 525:The British firm of 807:The Literary Digest 715:Simulation software 354:Draglines in mining 323:Dragline excavator. 306:Other manufacturers 218:Henry Harnischfeger 208:was established as 1449:Articulated hauler 1286:Dragline excavator 737:universal dig-dump 504: 424:caterpillar tracks 416: 364: 325: 244: 58:dragline excavator 54: 1522: 1521: 1467: 1466: 1335: 1334: 1121:Bucyrus draglines 1116:P&H draglines 1040:Popular Mechanics 1025:The Daily Gleaner 924:. 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Retrieved 966: 957: 938: 920: 910: 891: 872: 853: 834: 815: 806: 797: 789: 782: 767:Steam shovel 761:Power shovel 736: 734: 718: 697: 680: 665: 656: 646: 639: 632: 625: 613: 601:Please help 596:verification 593: 565:Lincolnshire 545: 530: 524: 505: 500:Bucyrus-Erie 480: 476:adding to it 472:Power Shovel 467: 446: 442:wheel loader 434: 417: 380:high-voltage 377: 365: 337: 326: 309: 300: 284: 277: 262: 249:Bucyrus-Erie 245: 204: 187:John W. Page 184: 156: 150:mining. The 136:strip-mining 133: 109: 97: 93:Bucyrus-Erie 86: 78:power shovel 74:steam shovel 57: 55: 45:Bucyrus-Erie 36: 1499:Ventilation 1479:Safety lamp 1417:Slate wagon 1301:Gold dredge 1099:Peter Corke 659:August 2024 438:rope shovel 431:Limitations 212:in 1884 by 1540:Excavators 1529:Categories 1444:Haul truck 1412:Quarry tub 1385:Horizontal 1376:Man engine 1206:Jackhammer 1191:Hand steel 1167:Excavation 972:19 October 967:hecltd.com 916:Quine, Dan 897:US 1627984 878:US 1591764 859:US 1101460 840:US 1101459 821:US 1095464 774:References 694:Automation 629:newspapers 508:Big Muskie 397:Queensland 385:apocryphal 333:hoist rope 295:Big Muskie 291:Fiorentini 167:wire ropes 140:overburden 100:Joy Global 89:Big Muskie 49:Big Muskie 1550:Draglines 1459:Reclaimer 1359:Headframe 1340:Transport 1253:Gunpowder 1234:Detonator 944:GB 110458 755:Excavator 684:joysticks 401:black out 315:Operation 260:in 1940. 148:oil sands 125:Link-Belt 62:excavator 47:in 1969, 43:Built by 1489:Headlamp 1407:Pit pony 1402:Mine car 1397:Minecart 1347:Vertical 1248:Dynamite 1221:Blasting 918:(2016). 743:See also 711:BE1370. 420:pontoons 348:pendulum 329:dragrope 64:used in 18:Dragline 1454:Stacker 1433:Blondin 1424:Mantrip 1327:Hushing 1196:Crowbar 1181:Pickaxe 1094:, 1992. 643:scholar 569:Norfolk 553:Bucyrus 537:Rutland 403:all of 340:winding 222:shovels 181:History 1516:mining 1472:Safety 1243:Dualin 1211:Gezähe 1186:Shovel 1009:  950:  903:  884:  865:  846:  827:  709:Tarong 645:  638:  631:  624:  616:  549:Ruston 532:SUNDEW 444:can). 344:clutch 226:cranes 171:diesel 161:-like 142:above 129:Hyster 1354:Hoist 1310:Other 1174:Tools 700:CSIRO 650:JSTOR 636:books 541:Corby 422:, as 159:truss 106:Types 52:pass. 1504:SCSR 1371:Whim 1007:ISBN 974:2023 690:)): 622:news 557:Fens 551:and 520:Ohio 372:US$ 278:The 216:and 163:boom 144:coal 127:and 121:pile 117:road 91:, a 68:and 731:UDD 688:UDD 605:by 559:of 478:. 440:or 393:BHP 273:NCK 173:or 1531:: 1236:/ 991:. 965:. 928:: 805:. 563:, 131:. 56:A 1435:) 1431:( 1154:e 1147:t 1140:v 1055:. 995:. 976:. 932:. 672:) 666:( 661:) 657:( 647:· 640:· 633:· 626:· 599:. 485:) 481:( 34:. 20:)

Index

Dragline
Dragline (album)

Bucyrus-Erie
Big Muskie
excavator
civil engineering
surface mining
steam shovel
power shovel
rotary excavators
Big Muskie
Bucyrus-Erie
Joy Global
civil engineering
road
pile
Link-Belt
Hyster
strip-mining
overburden
coal
oil sands
largest heavy draglines
truss
boom
wire ropes
diesel
electric motors
John W. Page

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