Knowledge (XXG)

MCI D-Series

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The trade-off was that the luggage space under the coach was largely eliminated, but few public transit operators used that space in normal operation. MCI named the coach the D45 CRT LE for commuter rapid transit, low entry. Because of the extensive changes necessary to the coach, MCI used the development of the D45 CRT LE as an opportunity to develop a second generation of the D-Series coach with new styling and updated systems and components. Those updates began appearing on high-floor coach models beginning in 2020.
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the D4020 ISTV, a new 40 foot prisoner transport coach replacing the D4000ISTV. Prototype 40 foot versions of the new commuter and intercity coaches were constructed, but none have been ordered and are not publicly offered as of 2024. The last legacy D-Series models were produced in 2022 and subsequently discontinued.
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was signed into law, allowing an increase of coach length to 45-feet. The earlier prototypes left MCI ready for the change. Less than three months later, at February 1992 UBOA Bus Expo, MCI introduced the 102-DL3. The model number represented its 102 in (2,600 mm) width, D for its model, L
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coach with cosmetic updates. The commuter coach models ditch MCI's traditional alphanumerical naming system and are instead named using a modified alphanumerical naming system. For example" "D" for generation or basic model, "45" for the length, "CRT" for "commuter rapid transit" and "LE" for modes
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Between 2020 and 2022, MCI began to replace more of Legacy models with new models based on the D45 CRT LE. The D45 CRT, a transit coach similar to the D45 CRT LE but with a traditional wheelchair lift instead of the low entry section, the D4520, an intercity coach designed to replace the D4505 and
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To address these problems, in 2017, MCI debuted a new version of the D-Series with a low-floor area in the middle of the coach. This area allows passengers using wheelchairs to board much faster than using a ramp, and provides a second door to allow passengers to board and alight at the same time.
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and two-piece sliding entry doors better suited to curbside loading compared to the one-piece swing out door. The motorcoach allows operators to have more seated passengers, which is preferred when operating at higher speeds for longer distances. The downside compared to a traditional
501:, entered production in 1994 and 1992 respectively. The model number denoted the width (102 inches (2.6 m), exclusive of mirrors), "D" model, the "L" in the model name designates longer length (45 feet (14 m), nominally), and 3-axle configuration. The models have large, 365:
Several changes in the industry in the late 1980s and early 1990s led to the development of the D-Series coach. First, was the growing calls to allow 45-foot (14 m) coaches (at the time prohibited by US law), second was that MCI's existing models were designed to use
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MCI developed two prototypes to test the various proposed changes. In 1989, the company stretched an existing 102-C3 model to 45 feet (14 m) and in May 1990, in partnership with the Canadian government, MCI built a wheelchair accessible bus with a
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fan. It has an air intake covered by a large grille, a two-piece engine door, small headlight/taillights, and a black roof cap. The models are also available with optional stainless steel front and/or sides as well as an optional rubber front bumper.
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The D-Series was introduced in February 1992 as MCI's first 45-foot (14 m) motorcoach, enabled by a December 1991 law change that allowed the additional length. The coach replaced the B- and C-Series models, which were equipped with obsolete
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in 2001. In 2005, MCI started offering a facelifted model of the D-Series called the D4005 and D4505 to private-sector operators. The rear end cap design was updated in 2007 to accommodate new engines that met stricter EPA emissions regulations.
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for long (45 feet) and 3 for three axles. MCI also offered the wheelchair lift and accessible lavatory as an option. Production of the coach started in late 1992. The bus was quickly adopted by private companies operating
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Commuter coach models were offered with a large destination sign above the front windows and bi-fold doors. A prison transport coach version of the 40 ft model was also offered, and continues to be offered as the
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version of the coach. ISTV models are designed to transport up to 69 inmates and are available with containment cells and a rear officer position. The ISTV only comes in a 40-foot version which better fits existing
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with the Low Entry door. The intercity coach model, the D4520, retains MCI's traditional alphanumerical naming system, with "20", denoting the NextGen D-Series.
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Inmate Security Transportation Vehicle, designed for transporting up to 69 inmates and is available with containment cells and a rear officer position.
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A 40-foot (12 m) version of the D-Series, the 102-D3 was introduced in January 1994, replacing the B and C-Series models in the MCI product line.
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At about the same time that the 102-D3 was introduced, MCI also started offering an ISTV (Inmate Security Transportation Vehicle) a
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is that motorcoaches only have one door and a high-floor that requires the use of a wheelchair lift, slowing boarding/alighting.
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Models with lower stainless steel fluting on the front and/or sides adds an "SS" designation to the end. Example:
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Models with lower stainless steel fluting on the front and/or sides adds an "SS" designation to the end. Example:
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that travel long-distances on highways. Responding to transit agency requests, MCI started offering optional
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In 1998, MCI introduced a more upscale companion coach model known as the E-Series, designed for
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coaches make up the next generation of D-Series coaches, which have a taller body based on the
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Mechanically similar to the D4000 but facelifted with the front end developed for G-Series.
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Mechanically similar to the D4500 but facelifted with the front end developed for G-Series.
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In 2022, MCI added a D-Series production line to the NFI group factory in
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due to the planned and later canceled closure of the Pembina plant.
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operators. It was supplemented and later replaced by the current
316:(MCI). The bus is primarily used by private companies operating 267: 377:, and third was 1988 Canadian government request to develop a 1138: 1109: 1080: 1046: 1009: 1288:
United States Department of Transportation Altoona Bus Test
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Greyhound Lines MCI 102-DL3 #6590 before remanufacturing
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Commuter coach with low-entry area and wheelchair ramp
1214:"D is for Durability - Introducing the New MCI D4520" 1494:"Motor Coach Industries 102D3 ISTV/D4000 ISTV 2018" 794:) were offered exclusively for the 2002 model year. 279: 274: 260: 240: 232: 222: 217: 207: 171: 166: 158: 148: 140: 125: 110: 105: 89: 81: 69: 59: 54: 37: 790:) and 96-inch (2.4 m) wide model (designated 443:Over time, the D-Series also became popular with 1519:"MCI® ISTV™ — RAISE THE BAR ON PRISON TRANSPORT" 1339:"MCI® ISTV™ — RAISE THE BAR ON PRISON TRANSPORT" 399:Intermodal Surface Transportation Efficiency Act 1365:"The new Workhorse of the Motorcoach industry" 1207: 1205: 1203: 1201: 1199: 1197: 1313:"Prison on wheels serves the security minded" 370:and the company was looking to offer the new 8: 1444:"Motor Coach Industries 102-D3 - CPTDB Wiki" 1240: 1238: 1469:"Motor Coach Industries D4000 - CPTDB Wiki" 43: 34: 1275: 1273: 144:1 or 2 with optional wheelchair lift door 1525:. Motor Coach Industries. Archived from 946: 762:Models with wheelchair lifts designated 582:Models with wheelchair lifts designated 536: 1290:. Pennsylvania Transportation Institute 1193: 823:, with the same front and rear fascias. 1152:Inmate Security Transportation Vehicle 596:Renamed from 102-DL3 to D4500 in 2001. 783:Renamed from 102-D3 to D4000 in 2001. 7: 1307: 1305: 517:The 102-D3 and 102-DL3 were renamed 1096:Commuter coach with wheelchair lift 1023:Commuter coach with wheelchair lift 25: 858:To be replaced by future D40 CRT. 826:To be replaced by future D40 CRT. 1578: 1418:"40ft MCI D4000 2001 Prison Bus" 1175: 974: 896: 868: 836: 804: 747: 726: 696: 682: 638: 606: 567: 914:To be replaced by future D4020. 429:at jail and prison facilities. 1386:Bailey, Ann (April 17, 2021). 1371:. May 10, 2024. Archived from 1319:. BUSRide Magazine. April 2010 1212:Plachno, Larry (August 2021). 732:(optional updated headlights) 688:(optional updated headlights) 324:, government agencies for the 1: 1424:. Transit Sales International 1029:Electric version (designated 992:Electric version (designated 625:, with the same front fascia. 162:MCI special platform integral 1133: 1104: 1075: 1068: 1041: 1004: 969: 962: 948: 891: 863: 831: 799: 742: 735: 724: 716:Received an overhaul in 2014 691: 680: 658:Received an overhaul in 2014 633: 601: 562: 555: 538: 389:and an accessible bathroom. 328:, and in more recent years, 27:American motorcoach bus type 1626:Vehicles introduced in 1992 1422:Transit Sales International 923:Second Generation (NextGen) 675:Replaced by D45 CRT models. 628:Replaced by D45 CRT models. 393:Introduction and Deployment 336:. It is sold alongside the 1642: 1606:Buses of the United States 1071:40-foot (12 m) Models 965:45-foot (14 m) Models 738:40-foot (12 m) Models 558:45-foot (14 m) Models 422:prisoner transport vehicle 397:On December 18, 1991, the 361:Background and Development 1069: 963: 813: 810: 786:Hybrid model (designated 736: 710: 707: 704: 692: 668:Hybrid model (designated 649: 646: 634: 615: 556: 489:First Generation (Legacy) 447:agencies who use them on 332:agencies who use them on 42: 1345:. Motor Coach Industries 1281:"STURAA TEST MCI 102-D3" 372:Detroit Diesel Series 60 270:44,400 lbs OR 48,000 lbs 178:Detroit Diesel Series 60 886:Replaced by D4020 ISTV. 845:Updated version of the 819:Updated version of the 652:Updated version of the 621:Updated version of the 340:bus, primarily used by 250:141 inches (3.6 m) 247:137 inches (3.5 m) 236:102 inches (2.6 m) 1601:Motor Coach Industries 1523:Motor Coach Industries 1343:Motor Coach Industries 1143: 1114: 1085: 1051: 1014: 851:CNG model (designated 776:CNG model (designated 702:(original headlights) 661:CNG model (designated 644:(original headlights) 509:side-by-side with the 326:transport of prisoners 314:Motor Coach Industries 77:Classic American Coach 64:Motor Coach Industries 1398:on September 29, 2023 1246:"National Bus Trader" 1142: 1113: 1084: 1050: 1013: 855:) offered since 2010. 672:) offered since 2008. 458:low-floor transit bus 379:wheelchair accessible 213:45-foot models: 50-61 211:40-foot models: 38-53 99:Pembina, North Dakota 1587:at Wikimedia Commons 1574:MCI D-Series Website 478:Crookston, Minnesota 202:battery-electric bus 94:Crookston, Minnesota 1551:. December 15, 2022 1221:National Bus Trader 1155:Replaced D4000 ISTV 505:and a rear-mounted 375:four-stroke engines 228:45 feet (14 m) 226:40 feet (12 m) 1392:Grand Forks Herald 1375:on August 9, 2024. 1258:on October 6, 2014 1144: 1115: 1086: 1052: 1015: 719:Replaced by D4520. 368:two-stroke engines 350:two-stroke engines 1611:Single-deck buses 1583:Media related to 1161: 1160: 920: 919: 453:destination signs 404:scheduled service 318:scheduled service 302: 301: 253: 73:Intercity Cruiser 16:(Redirected from 1633: 1582: 1561: 1560: 1558: 1556: 1545: 1539: 1538: 1536: 1534: 1529:on June 13, 2020 1515: 1509: 1508: 1506: 1504: 1490: 1484: 1483: 1481: 1479: 1465: 1459: 1458: 1456: 1454: 1440: 1434: 1433: 1431: 1429: 1414: 1408: 1407: 1405: 1403: 1394:. Archived from 1383: 1377: 1376: 1361: 1355: 1354: 1352: 1350: 1335: 1329: 1328: 1326: 1324: 1309: 1300: 1299: 1297: 1295: 1285: 1277: 1268: 1267: 1265: 1263: 1257: 1251:. Archived from 1250: 1242: 1233: 1232: 1230: 1228: 1223:. pp. 16–21 1218: 1209: 1182:Buses portal 1180: 1179: 1178: 1128:To replace D4005 1099:To replace D4000 978: 947: 900: 872: 840: 808: 751: 730: 700: 686: 642: 610: 571: 537: 434:tour and charter 342:tour and charter 312:bus produced by 262:Curb weight 251: 106:Body and chassis 75:Commuter Cruiser 70:Also called 47: 35: 21: 1641: 1640: 1636: 1635: 1634: 1632: 1631: 1630: 1616:Intercity buses 1591: 1590: 1570: 1565: 1564: 1554: 1552: 1547: 1546: 1542: 1532: 1530: 1517: 1516: 1512: 1502: 1500: 1492: 1491: 1487: 1477: 1475: 1467: 1466: 1462: 1452: 1450: 1442: 1441: 1437: 1427: 1425: 1416: 1415: 1411: 1401: 1399: 1385: 1384: 1380: 1363: 1362: 1358: 1348: 1346: 1337: 1336: 1332: 1322: 1320: 1311: 1310: 1303: 1293: 1291: 1283: 1279: 1278: 1271: 1261: 1259: 1255: 1248: 1244: 1243: 1236: 1226: 1224: 1216: 1211: 1210: 1195: 1190: 1176: 1174: 1166: 1125:Intercity coach 1072: 1060:Intercity coach 966: 925: 739: 731: 701: 687: 665:) offered 2014. 643: 559: 491: 486: 466: 408:Greyhound Lines 395: 387:wheelchair lift 381:intercity bus. 363: 358: 298: 256: 227: 212: 182:Caterpillar C10 149:Floor type 127:Body style 101:, United States 97: 96:, United States 76: 74: 50: 33: 28: 23: 22: 15: 12: 11: 5: 1639: 1637: 1629: 1628: 1623: 1621:Tri-axle buses 1618: 1613: 1608: 1603: 1593: 1592: 1589: 1588: 1576: 1569: 1568:External links 1566: 1563: 1562: 1540: 1510: 1485: 1460: 1435: 1409: 1378: 1356: 1330: 1301: 1269: 1234: 1192: 1191: 1189: 1186: 1185: 1184: 1172: 1165: 1162: 1159: 1158: 1157: 1156: 1153: 1148: 1145: 1136: 1132: 1131: 1130: 1129: 1126: 1121: 1116: 1107: 1103: 1102: 1101: 1100: 1097: 1092: 1087: 1078: 1074: 1073: 1070: 1067: 1066: 1065: 1064: 1063:Replaced D4505 1061: 1056: 1053: 1044: 1040: 1039: 1038: 1037: 1027: 1026:Replaced D4500 1024: 1019: 1016: 1007: 1003: 1002: 1001: 1000: 990: 987: 986:Replaced D4500 982: 979: 972: 968: 967: 964: 961: 960: 957: 954: 951: 924: 921: 918: 917: 916: 915: 912: 907: 904: 901: 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Retrieved 1543: 1531:. Retrieved 1527:the original 1522: 1513: 1503:February 10, 1501:. Retrieved 1498:dcontrol.com 1497: 1488: 1478:February 10, 1476:. Retrieved 1472: 1463: 1453:February 10, 1451:. Retrieved 1447: 1438: 1426:. Retrieved 1421: 1412: 1400:. Retrieved 1396:the original 1391: 1381: 1373:the original 1368: 1359: 1347:. Retrieved 1342: 1333: 1321:. Retrieved 1316: 1292:. Retrieved 1287: 1260:. Retrieved 1253:the original 1227:December 27, 1225:. Retrieved 1220: 1170:MCI J-Series 1118: 1089: 1032: 1030: 995: 993: 936: 932: 928: 926: 852: 846: 820: 791: 787: 778:102-DWA3 CNG 777: 770: 763: 669: 662: 653: 622: 590: 583: 531: 528: 522: 518: 516: 507:radiator fan 498: 494: 492: 475: 471: 467: 442: 431: 419: 416: 396: 383: 364: 346: 338:MCI J-Series 306:MCI D-Series 305: 303: 295:MCI G-Series 292:MCI C-Series 289:MCI B-Series 266:35,100 lbs, 85:1992-present 60:Manufacturer 38:MCI D-Series 29: 1135:D4020 ISTV 994:D45 CRT LE 971:D45 CRT LE 956:Introduced 865:D4000 ISTV 853:D4000CT CNG 663:D4500CT CNG 546:Introduced 511:intercooler 427:sally ports 344:operators. 280:Predecessor 198:Cummins ISX 194:Cummins ISM 190:Cummins ISL 18:MCI D4500CL 1595:Categories 1188:References 933:D45 CRT LE 532:D4000 ISTV 310:motorcoach 275:Chronology 218:Dimensions 167:Powertrain 153:High-floor 82:Production 1555:March 13, 1533:April 26, 1428:April 26, 1349:April 26, 1323:April 26, 1036:) offered 999:) offered 591:102-DL3SS 286:MCI MC-12 252:(NextGen) 1473:cptdb.ca 1448:cptdb.ca 1294:March 7, 1262:March 2, 1164:See also 1119:(future) 1090:(future) 1077:D40 CRT 1031:D45 CRT 1006:D45 CRT 941:J-Series 833:D4000CT 801:D4000CL 771:102-D3SS 670:D4500CTH 635:D4500CT 603:D4500CL 584:102-DLW3 484:Variants 438:J-Series 208:Capacity 117:Tri-axle 90:Assembly 55:Overview 1369:YouTube 1317:BUSRide 929:D45 CRT 764:102-DW3 499:102-DL3 356:History 186:Cummins 159:Chassis 1147:2022 1106:D4020 1043:D4520 1033:CHARGE 996:CHARGE 959:Notes 953:Photo 950:Model 893:D4005 792:D4000N 788:D4000H 693:D4505 552:Notes 543:Photo 540:Model 495:102-D3 406:(like 241:Height 223:Length 173:Engine 1284:(PDF) 1256:(PDF) 1249:(PDF) 1217:(PDF) 1055:2020 1018:2020 981:2017 937:D4520 935:and, 906:2022 903:2005 878:2022 875:2001 847:D4000 821:D4000 814:2022 811:2006 757:2005 754:1994 708:2022 705:2005 654:D4500 647:2005 623:D4500 616:2022 613:2005 577:2005 574:1992 523:D4500 519:D4000 497:and 410:) or 233:Width 188:M11, 141:Doors 135:coach 120:coach 112:Class 1557:2023 1535:2019 1505:2022 1480:2022 1455:2022 1430:2019 1404:2023 1351:2019 1325:2019 1296:2019 1264:2019 1229:2021 927:The 521:and 493:The 304:The 268:GVWR 320:or 1597:: 1521:. 1496:. 1471:. 1446:. 1420:. 1390:. 1367:. 1341:. 1315:. 1304:^ 1286:. 1272:^ 1237:^ 1219:. 1196:^ 931:, 534:. 440:. 414:. 352:. 200:, 196:, 192:, 180:, 1559:. 1537:. 1507:. 1482:. 1457:. 1432:. 1406:. 1353:. 1327:. 1298:. 1266:. 1231:. 773:. 766:. 593:. 586:. 20:)

Index

MCI D4500CL

Motor Coach Industries
Crookston, Minnesota
Pembina, North Dakota
Class
Tri-axle
coach
Body style
Single-decker
coach
High-floor
Engine
Detroit Diesel Series 60
Caterpillar C10
Cummins
Cummins ISL
Cummins ISM
Cummins ISX
battery-electric bus
Curb weight
GVWR
motorcoach
Motor Coach Industries
scheduled service
commuter buses
transport of prisoners
public transit
express routes
MCI J-Series

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