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Downstream processing

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25: 166:, but at different scales of operation and for different purposes. Downstream processing implies manufacture of a purified product fit for a specific use, generally in marketable quantities, while analytical bioseparation refers to purification for the sole purpose of measuring a component or components of a mixture, and may deal with sample sizes as small as a single cell. 230:
is done to separate those contaminants that resemble the product very closely in physical and chemical properties. Consequently, steps in this stage are expensive to carry out and require sensitive and sophisticated equipment. This stage contributes a significant fraction of the entire downstream
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A widely recognized heuristic for categorizing downstream processing operations divides them into four groups which are applied in order to bring a product from its natural state as a component of a tissue, cell or fermentation broth through progressive improvements in purity and concentration.
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is the removal of those components whose properties vary considerably from that of the desired product. For most products, water is the chief impurity and isolation steps are designed to remove most of it, reducing the volume of material to be handled and concentrating the product.
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and spray drying are typical unit operations. Depending on the product and its intended use, polishing may also include operations to sterilize the product and remove or deactivate trace contaminants which might compromise product safety. Such operations might include the
159:. Many of the key technologies were developed by chemists and biologists for laboratory-scale separation of biological and synthetic products, whilst the role of biochemical and chemical engineers is to develop the technologies towards larger production capacities. 205:, and gravity settling. Additional operations such as grinding, homogenization, or leaching, required to recover products from solid sources such as plant and animal tissues, are usually included in this group. 107:, including the recycling of salvageable components as well as the proper treatment and disposal of waste. It is an essential step in the manufacture of pharmaceuticals such as 374: 249:
describes the final processing steps which end with packaging of the product in a form that is stable, easily transportable and convenient.
46: 355: 336: 68: 185:, cell debris or other particulate matter from fermentation broth containing an antibiotic. Typical operations to achieve this are 181:
is the first step and involves the capture of the product as a solute in a particulate-free liquid, for example the separation of
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Downstream processing and analytical bioseparation both refer to the separation or purification of
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processing expenditure. Examples of operations include affinity, size exclusion, reversed phase
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A few product recovery methods may be considered to combine two or more stages. For example,
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2008) accomplishes removal of insolubles and product isolation in a single step.
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Harrison, Roger G.; Paul W. Todd; Scott R. Rudge; Demetri Petrides (2003).
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Bioseparations Engineering: Principles, Practice, and Economics
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Recovery of biosynthetic products from natural sources
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Downstream Processing-A New Horizone in Biotechnology
84:refers to the recovery and the purification of 369:. Prentice Hall of India Pvt. Ltd, New Delhi. 285:often isolates and purifies in a single step. 8: 224:are some of the unit operations involved. 155:, which is itself a specialization within 69:Learn how and when to remove this message 32:This article includes a list of general 348:Bioseparations science and engineering 365:Krishna Prasad, Nooralabettu (2010). 7: 38:it lacks sufficient corresponding 14: 23: 92:, from natural sources such as 243:and fractional precipitation. 1: 310:Validation (drug manufacture) 327:Ladisch, Michael R. (2001). 147:; and natural fragrance and 350:. Oxford University Press. 295:Fermentation (biochemistry) 237:ion-exchange chromatography 415: 283:Affinity chromatography 275:expanded bed adsorption 220:, ultrafiltration, and 153:biochemical engineering 53:more precise citations. 203:electro-precipitation 179:Removal of insolubles 143:used in diagnostics; 86:biosynthetic products 82:Downstream processing 228:Product purification 157:chemical engineering 121:human growth hormone 164:biological products 399:Drug manufacturing 394:Chemical processes 300:Separation process 264:removal of viruses 145:industrial enzymes 376:978-81-203-4040-4 247:Product polishing 209:Product isolation 197:, precipitation, 139:; antibodies and 79: 78: 71: 406: 380: 361: 342: 149:flavor compounds 74: 67: 63: 60: 54: 49:this article by 40:inline citations 27: 26: 19: 414: 413: 409: 408: 407: 405: 404: 403: 384: 383: 377: 364: 358: 345: 339: 326: 323: 291: 251:Crystallization 241:crystallization 172: 90:pharmaceuticals 88:, particularly 75: 64: 58: 55: 45:Please help to 44: 28: 24: 17: 12: 11: 5: 412: 410: 402: 401: 396: 386: 385: 382: 381: 375: 362: 356: 343: 337: 322: 319: 318: 317: 312: 307: 305:Unit operation 302: 297: 290: 287: 268:depyrogenation 259:lyophilization 233:chromatography 191:centrifugation 171: 168: 77: 76: 31: 29: 22: 15: 13: 10: 9: 6: 4: 3: 2: 411: 400: 397: 395: 392: 391: 389: 378: 372: 368: 363: 359: 357:0-19-512340-9 353: 349: 344: 340: 338:0-471-24476-7 334: 330: 325: 324: 320: 316: 313: 311: 308: 306: 303: 301: 298: 296: 293: 292: 288: 286: 284: 280: 276: 271: 269: 265: 260: 256: 252: 248: 244: 242: 238: 234: 229: 225: 223: 222:precipitation 219: 215: 210: 206: 204: 200: 196: 195:sedimentation 192: 188: 184: 180: 176: 169: 167: 165: 160: 158: 154: 150: 146: 142: 138: 134: 130: 126: 122: 118: 114: 110: 106: 103: 99: 95: 94:animal tissue 91: 87: 83: 73: 70: 62: 52: 48: 42: 41: 35: 30: 21: 20: 366: 347: 328: 278: 272: 246: 245: 227: 226: 216:extraction, 208: 207: 199:flocculation 178: 177: 173: 161: 102:fermentation 98:plant tissue 81: 80: 65: 56: 37: 315:Biorefinery 277:(Vennapusa 255:desiccation 109:antibiotics 51:introducing 388:Categories 321:References 218:adsorption 187:filtration 129:infliximab 125:antibodies 59:April 2009 34:references 331:. Wiley. 133:abciximab 289:See also 137:vaccines 113:hormones 214:Solvent 141:enzymes 117:insulin 47:improve 373:  354:  335:  279:et al. 170:Stages 135:) and 127:(e.g. 115:(e.g. 36:, but 183:cells 105:broth 371:ISBN 352:ISBN 333:ISBN 131:and 119:and 266:or 123:), 100:or 390:: 270:. 257:, 253:, 239:, 235:, 201:, 193:, 189:, 111:, 96:, 379:. 360:. 341:. 72:) 66:( 61:) 57:( 43:.

Index

references
inline citations
improve
introducing
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biosynthetic products
pharmaceuticals
animal tissue
plant tissue
fermentation
broth
antibiotics
hormones
insulin
human growth hormone
antibodies
infliximab
abciximab
vaccines
enzymes
industrial enzymes
flavor compounds
biochemical engineering
chemical engineering
biological products
cells
filtration
centrifugation
sedimentation
flocculation

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