Knowledge (XXG)

Embrittlement

Source πŸ“

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several ways to study the mechanisms. During metal embrittlement (ME), crack-growth rates can be measured. Computer simulations can also be used to enlighten the mechanisms behind embrittlement. This is helpful for understanding hydrogen embrittlement (HE), as the diffusion of hydrogen through materials can be modeled. The embrittler does not play a role in final fracture; it is mostly responsible for crack propagation. Cracks must first nucleate. Most embrittlement mechanisms can cause fracture transgranularly or intergranularly. For metal embrittlement, only certain combinations of metals, stresses, and temperatures are susceptible. This is contrasted to stress-corrosion cracking where virtually any metal can be susceptible given the correct environment. Yet this mechanism is much slower than that of liquid metal embrittlement (LME), suggesting that it directs a flow of atoms both towards and away from the crack. For neutron embrittlement, the main mechanism is collisions within the material from the fission byproducts.
20: 41:. Embrittlement is used to describe any phenomena where the environment compromises a stressed material's mechanical performance, such as temperature or environmental composition. This is oftentimes undesirable as brittle fracture occurs quicker and can much more easily propagate than ductile fracture, leading to complete failure of the equipment. Various materials have different mechanisms of embrittlement, therefore it can manifest in a variety of ways, from slow crack growth to a reduction of tensile ductility and toughness. 70:
still not determined, but many theories are proposed and are still undergoing verification. Hydrogen atoms are likely to diffuse to grain boundaries of metals, which becomes a barrier for dislocation motion and builds up stress near the atoms. When the metal is stressed, the stress is concentrated near the grain boundaries due to hydrogen atoms, allowing a crack to nucleate and propagate along the grain boundaries to relieve the built-up stress.
187:, is a phenomenon more commonly observed in reactors and nuclear plants as these materials are constantly exposed to a steady amount of radiation. When a neutron irradiates the metal, voids are created in the material, which is known as void swelling. If the material is under creep (under low strain rate and high temperature condition), the voids will coalesce into vacancies which compromises the mechanical strength of the workpiece. 89: 782:) through a similar mechanism. The solvent diffuses into the bulk, swells the polymer, induces crystallization, and ultimately produces interfaces between ordered and disordered regions. These interfaces produce voids and stress fields that can be propagated throughout the material at stresses much lower than the typical 73:
There are many ways to prevent or reduce the impact of hydrogen embrittlement in metals. One of the more conventional ways is to place coatings around the metal, which will act as diffusion barriers that prevents hydrogen from being introduced from the environment into the material. Another way is to
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Embrittlement is a series complex mechanism that is not completely understood. The mechanisms can be driven by temperature, stresses, grain boundaries, or material composition. However, by studying the embrittlement process, preventative measures can be put in place to mitigate the effects. There are
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All metals can fulfill criteria 1, 2, 4. However, only BCC and some HCP metals meets the third condition as they have high Peierl's barrier and strong energy of elastic interaction of dislocation and defects. All FCC and most HCP metals have low Peierl's barrier and weak elastic interaction energy.
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produces chain scission embrittlement. It has been demonstrated that the degradation of the mechanical properties correlates with the reduction of the mobile amorphous fraction (MAF), and that the ductile-to-brittle transition occurs when the minimum MAF is reached. This supports a micromechanical
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embrittlement. The random chain scission induced a change from ductile to brittle behavior once the average molar mass of the chains dropped below a critical value. For the polyethylene system, embrittlement occurred when the weight average molar mass fell below 90 kg/mol. The reason for this
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One of the most well discussed, and detrimental, embrittlement is hydrogen embrittlement in metals. There are multiple ways that hydrogen atoms can diffuse into metals, including from environment or during processing (e.g. electroplating). The exact mechanism that causes hydrogen embrittlement is
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is due to an increase in the amount of chain cross-linking. When silicone rubber is exposed to air at temperatures above 250 Β°C (482 Β°F) oxidative cross-linking reactions occur at methyl side groups along the main chain. These cross-links make the rubber significantly less ductile.
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is widely used in industry because it possesses excellent oxidation resistance, but it can have limited toughness due to its large ferritic grain size and embrittlement tendencies at temperatures ranging from 280 to 500 Β°C, especially at 475 Β°C, where
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L Doyle, I Weidlich, Hydrolytic Degradation of Closed Cell Polyethylene Terephthalate Foams. The Role of the Mobile Amorphous Phase in the Ductile-Brittle Transition, Polymer Degradation and Stability, Volume 202, 2022, 110022, ISSN 0141-3910,
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Solvent stress cracking is a significant polymer embrittlement mechanism. It occurs when liquids or gasses are absorbed into the polymer, ultimately swelling the system. The polymer swelling results in less shear flow and an increase in
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come in a wide variety of compositions, and this diversity of chemistry results in wide-ranging embrittlement mechanisms. The most common sources of polymer embrittlement include oxygen in the air, water in liquid or vapor form,
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to be concentrated at the tip of the crack. If the dissolution is uniform along the crack flat surfaces, the crack tip will be blunted. This blunting can actually increase the fracture strength of the material by 100 times.
585:. During solidification the grain boundaries end up as the repository for the impurities in the alloy by segregation. This grain boundary segregation can create a network of low-toughness paths through the material. 1035:
Chernov, Vyacheslav & Kardashev, B.K. & Moroz, K.A.. (2016). Low-temperature embrittlement and fracture of metals with different crystal lattices – Dislocation mechanisms. Nuclear Materials and Energy. 9.
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Heredia, Fernando E., et al. "Oxidation Embrittlement Probe for Ceramic-Matrix Composites." Journal of the American Ceramic Society, vol. 78, no. 8, 1995, pp. 2097–2100., doi:10.1111/j.1151-2916.1995.tb08621.x
575:(MIE) is the embrittlement caused by diffusion of atoms of metal, either solid or liquid, into the material. For example, cadmium coating on high-strength steel, which was originally done to prevent corrosion. 195:
At low temperatures, some metals can undergo a ductile-brittle transition which makes the material brittle and could lead to catastrophic failure during operation. This temperature is commonly called a
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Fayolle, B., et al. "Mechanism of Degradation Induced Embrittlement in Polyethylene." Polymer Degradation and Stability, vol. 92, no. 2, 2007, pp. 231–238., doi:10.1016/j.polymdegradstab.2006.11.012
668:. Stress concentrates around the newly formed silicate and the fibers' strength is degraded. This ultimately leads to fracture at stresses less than the material's typical fracture stress. 173: 1210:
Thomas, D. K. "Network Scission Processes in Peroxide Cured Methylvinyl Silicone Rubber." Rubber Chemistry and Technology, vol. 40, no. 2, 1967, pp. 629–634., doi:10.5254/1.3539077
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Edeskuty F.J., Stewart W.F. (1996) Embrittlement of Materials. In: Safety in the Handling of Cryogenic Fluids. The International Cryogenics Monograph Series. Springer, Boston, MA
547:(SCC) is the embrittlement caused by exposure to aqueous, corrosive materials. It relies on both a corrosive environment and the presence of tensile (not compressive) stress. 134: 811:
H. Bhadeshia, "Prevention of Hydrogen Embrittlement in Steels", ISIJ International, vol. 56, no. 1, pp. 24-36, 2016. Available: 10.2355/isijinternational.isijint-2015-430
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Miller, G. W., et al. "On the Solvent Stress-Cracking of Polycarbonate." Polymer Engineering and Science, vol. 11, no. 2, 1971, pp. 73–82., doi:10.1002/pen.760110202
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Benac, D.J., Cherolis, N. & Wood, D. Managing Cold Temperature and Brittle Fracture Hazards in Pressure Vessels. J Fail. Anal. and Preven. 16, 55–66 (2016).
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Historically, there are multiple instances where people are operating equipment at cold temperatures that led to unexpected, but also catastrophic, failure. In
735:. The ductility of polymers is typically a result of their amorphous structure, so an increase in crystallinity makes the polymer more brittle. In the case of 707:
lead to this form of embrittlement. Chain scission reduces the length of the polymer chains in a material, resulting in a reduction of strength. Chain
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or embrittlement temperature. Research has shown that low temperature embrittlement and brittle fracture only occurs under these specific criteria:
1105: 1078: 607:) can lead to various forms of cracking patterns, including longitudinal, transverse, and block (hexagonal). Asphalt oxidation is related to 236:
during winter months. The crack was formed at the middle of the ships and propagated through, breaking the ships in half quite literally.
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W McMahon, HA Birdsall, GR Johnson, CT. Camilli, Degradation studies of polyethylene terephthalate, J. Chem. Eng. Data 4 (1) (1959) 57–79
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because of the low mobility of fluids. Solvent stress cracking from gasses is more likely to result in greater crazing susceptibility.
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The stress at the crack exceeds a critical value that will open up the crack (also known as Griffith's criterion for crack opening).
92: 175:), accompanied by G-phase precipitation, occurs, which makes the ferrite phase a preferential initiation site for micro-cracks. 578: 452: 265: 1249: 770:
provides a good example of solvent stress cracking. Numerous solvents have been shown to embrittle polycarbonate (i.e.
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map of 128hrs age hardened DSS with the ferrite phase formaing the matrix and austenite grains sporadically spread
783: 544: 703:. Chain scission occurs when atomic bonds are broken in the main chain, so environments with elements such as 139: 641: 550: 343: 83: 1021: 582: 104: 99: 64: 823:"748 K (475 Β°C) Embrittlement of Duplex Stainless Steel: Effect on Microstructure and Fracture Behavior" 389: 184: 879: 930: 834: 974:"Characterization of Impact Deformation Behavior of a Thermally Aged Duplex Stainless Steel by EBSD" 608: 317: 74:
add traps or absorbers in the alloy which takes into the hydrogen atom and forms another compound.
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R.A. Oriani, "Hydrogen Embrittlement of Steels", Ann. Rev. Mater. Sci., vol 8, pp.327-357, 1978
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into the material through cracks in the matrix. The oxygen reaches the SiC fibers and produces
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in 1944, a cylindrical steel tank containing liquefied natural gas ruptured because of its low
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is by oxidation, which is most severe in warmer climates. Asphalt pavement embrittlement (aka
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composites serves as an instructive example. The mechanism for this system is primarily the
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Courtney, Thomas H. Mechanical Behavior of Materials. McGraw Hill Education (India), 2013.
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Courtney, Thomas H. Mechanical Behavior of Materials. McGraw Hill Education (India), 2013.
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Courtney, Thomas H. Mechanical Behavior of Materials. McGraw Hill Education (India), 2013.
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Courtney, Thomas H. Mechanical Behavior of Materials. McGraw Hill Education (India), 2013
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There should be a small amount of viscous drag of dislocation to ensure opening of crack.
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at the operating temperature. Another famous example was the unexpected fracture of 160
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A review of irradiation effects on LWR core internal materials – Neutron embrittlement.
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interpretation of the embrittlement mechanism rather than a molecular interpretation.
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One of the ways these sources alter the mechanical properties of polymers is through
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Liu, Gang; Li, Shi-Lei; Zhang, Hai-Long; Wang, Xi-Tao; Wang, Yan-Li (August 2018).
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susceptibility. Solvent stress cracking from organic solvents typically results in
723: 478: 230: 24: 1100:. Hugh Shercliff, David Cebon (4th ed.). Kidlington, Oxford, United Kingdom. 1068: 1026:
Journal of Nuclear Materials. 412. 195-208 (2011). 10.1016/j.jnucmat.2011.02.059
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change was hypothesized to be a reduction of entanglement and an increase in
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has the opposite effect. An increase in the number of cross-links (due to an
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Plastics and rubbers also exhibit the same transition at low temperatures.
88: 880:"The low-temperature aging embrittlement in a 2205 duplex stainless steel" 620:
The mechanisms of embrittlement are similar to those of metals. Inorganic
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environment for example), results in stronger, less ductile material.
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relationship. The static fatigue of Pyrex by this mechanism requires
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of the supersaturated solid ferrite solution into Fe-rich nanophase (
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Materials : engineering, science, processing and design
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https://doi.org/10.1016/j.polymdegradstab.2022.110022
142: 113: 569:(LME) is the embrittlement caused by liquid metals. 167: 128: 16:Loss of ductility of a material, making it brittle 919:"A New Complex Phase in a High-Temperature Alloy" 878:Weng, K. L; Chen, H. R; Yang, J. R (2004-08-15). 616:Embrittlement of inorganic glasses and ceramics 917:Beattie, H. J.; Versnyder, F. L. (July 1956). 553:is the embrittlement caused by absorption of 8: 204:There is enough stress to nucleate a crack. 1128:: CS1 maint: location missing publisher ( 978:Acta Metallurgica Sinica (English Letters) 827:Metallurgical and Materials Transactions A 1056:https://doi.org/10.1007/s11668-015-0052-3 989: 846: 156: 155: 144: 143: 141: 115: 114: 112: 238: 210:High resistance to dislocation movement. 37:of a material, which makes the material 795: 599:The primary embrittlement mechanism of 588:The primary embrittlement mechanism of 563:is the embrittlement caused by wetting. 183:Radiation embrittlement, also known as 168:{\displaystyle {\acute {a}}{\acute {}}} 1121: 198:ductile-brittle transition temperature 1070:Deburring and edge finishing handbook 7: 884:Materials Science and Engineering: A 628:. Embrittlement in glasses, such as 624:embrittlement can be manifested via 596:, usually by overheating or aging. 14: 93:Electron backscatter diffraction 1020:Chopra, O.K. & Rao, A.S., 726:provides a quality example of 1: 1067:Gillespie, LaRoux K. (1999), 191:Low temperature embrittlement 33:is a significant decrease of 539:Other types of embrittlement 129:{\displaystyle {\acute {a}}} 573:Metal-induced embrittlement 240:Embrittlement temperatures 1266: 896:10.1016/j.msea.2003.12.051 737:polyethylene terephthalate 579:Grain boundary segregation 567:Liquid metal embrittlement 81: 62: 1073:, SME, pp. 196–198, 1036:10.1016/j.nme.2016.02.002 991:10.1007/s40195-018-0708-6 848:10.1007/s11661-016-3944-2 672:Embrittlement of polymers 545:Stress corrosion cracking 503: 355: 257: 136:) and Cr-rich nanophase ( 561:Adsorption embrittlement 551:Sulfide stress cracking 453:Nitrile-butadiene (ABS) 344:Polytetrafluoroethylene 179:Radiation embrittlement 54:Embrittlement of metals 583:intergranular fracture 169: 130: 105:spinodal decomposition 100:Duplex stainless steel 96: 65:Hydrogen embrittlement 59:Hydrogen embrittlement 27: 1250:Materials degradation 1094:Ashby, M. F. (2019). 747:The embrittlement of 682:ultraviolet radiation 648:The embrittlement of 185:neutron embrittlement 170: 131: 91: 82:Further information: 22: 140: 111: 84:475 Β°C embrittlement 78:475 Β°C embrittlement 935:1956Natur.178..208B 839:2017MMTA...48.1653O 638:first-order kinetic 632:, is a function of 609:polymer degradation 592:is gradual loss of 241: 605:crocodile cracking 581:can cause brittle 390:Ethylene propylene 239: 165: 126: 97: 28: 1107:978-0-08-102376-1 1080:978-0-87263-501-2 929:(4526): 208–209. 720:thermal oxidation 536: 535: 162: 158: 152: 123: 1257: 1229: 1226: 1220: 1217: 1211: 1208: 1202: 1194: 1188: 1185: 1179: 1176: 1170: 1167: 1161: 1158: 1152: 1149: 1143: 1140: 1134: 1133: 1127: 1119: 1091: 1085: 1084: 1064: 1058: 1052: 1046: 1043: 1037: 1033: 1027: 1018: 1012: 1011: 993: 969: 963: 962: 943:10.1038/178208b0 914: 908: 907: 875: 869: 868: 850: 833:(4): 1653–1665. 818: 812: 809: 803: 800: 786:of the polymer. 784:tensile strength 690:organic solvents 555:hydrogen sulfide 242: 174: 172: 171: 166: 164: 163: 157: 154: 153: 145: 135: 133: 132: 127: 125: 124: 116: 1265: 1264: 1260: 1259: 1258: 1256: 1255: 1254: 1235: 1234: 1233: 1232: 1227: 1223: 1218: 1214: 1209: 1205: 1195: 1191: 1186: 1182: 1177: 1173: 1168: 1164: 1159: 1155: 1150: 1146: 1141: 1137: 1120: 1108: 1093: 1092: 1088: 1081: 1066: 1065: 1061: 1053: 1049: 1044: 1040: 1034: 1030: 1019: 1015: 971: 970: 966: 916: 915: 911: 877: 876: 872: 820: 819: 815: 810: 806: 801: 797: 792: 749:silicone rubber 705:solar radiation 674: 618: 541: 253: 249: 193: 181: 138: 137: 109: 108: 86: 80: 67: 61: 56: 47: 17: 12: 11: 5: 1263: 1261: 1253: 1252: 1247: 1237: 1236: 1231: 1230: 1221: 1212: 1203: 1189: 1180: 1171: 1162: 1153: 1144: 1135: 1106: 1086: 1079: 1059: 1047: 1038: 1028: 1013: 984:(8): 798–806. 964: 909: 890:(1): 119–132. 870: 813: 804: 794: 793: 791: 788: 762:static fatigue 728:chain scission 697:chain scission 684:from the sun, 673: 670: 626:static fatigue 617: 614: 613: 612: 597: 586: 576: 570: 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407:-210 to -275 394:-275 to -300 381:-275 to -300 356: 335:-300 to -310 309:-275 to -300 296:-275 to -300 258: 231:World War II 220: 216: 194: 182: 98: 72: 68: 48: 30: 29: 25:pinch roller 642:dissolution 252:Temperature 248:Temperature 23:Embrittled 1239:Categories 1116:1097951622 790:References 741:hydrolysis 699:and chain 45:Mechanisms 1245:Corrosion 1124:cite book 1008:139395583 1000:1006-7191 951:1476-4687 904:0921-5093 865:136321604 857:1073-5623 713:oxidative 658:diffusion 227:ductility 223:Cleveland 160:´ 150:´ 121:´ 35:ductility 677:Polymers 666:silicate 634:humidity 590:plastics 479:Urethane 466:Silicone 429:Neoprene 318:Polytron 259:Plastics 245:Material 959:4217639 931:Bibcode 835:Bibcode 780:acetone 776:toluene 772:benzene 758:crazing 654:alumina 601:asphalt 473:βˆ’184.4 441:Nitrile 357:Rubbers 325:βˆ’184.4 286:βˆ’184.4 39:brittle 1114:  1104:  1077:  1006:  998:  957:  949:  923:Nature 902:  863:  855:  688:, and 662:oxygen 505:Metals 364:Buna-N 292:Delrin 279:Acetal 1004:S2CID 955:S2CID 861:S2CID 686:acids 630:Pyrex 622:glass 529:βˆ’100 525:Steel 519:βˆ’129 516:βˆ’200 492:Viton 470:βˆ’300 403:Hycar 371:βˆ’143 368:βˆ’225 351:βˆ’171 348:βˆ’275 322:βˆ’300 305:Nylon 283:βˆ’300 273:βˆ’168 270:βˆ’270 1130:link 1112:OCLC 1102:ISBN 1075:ISBN 996:ISSN 947:ISSN 900:ISSN 853:ISSN 718:The 532:βˆ’73 512:Zinc 377:EPDM 986:doi 939:doi 927:178 892:doi 888:379 843:doi 722:of 660:of 650:SiC 266:ABS 1241:: 1126:}} 1122:{{ 1110:. 1002:. 994:. 982:31 980:. 976:. 953:. 945:. 937:. 925:. 921:. 898:. 886:. 882:. 859:. 851:. 841:. 831:48 829:. 825:. 778:, 774:, 739:, 692:. 1201:. 1132:) 1118:. 1083:. 1010:. 988:: 961:. 941:: 933:: 906:. 894:: 867:. 845:: 837:: 652:/ 557:. 147:a 118:a

Index


pinch roller
ductility
brittle
Hydrogen embrittlement
475 Β°C embrittlement

Electron backscatter diffraction
Duplex stainless steel
spinodal decomposition
neutron embrittlement
ductile-brittle transition temperature
Cleveland
ductility
World War II
liberty ships
ABS
Acetal
Delrin
Nylon
Polytron
Polypropylene
Polytetrafluoroethylene
Buna-N
EPDM
Ethylene propylene
Hycar
Natural rubber
Neoprene
Nitrile-butadiene (ABS)

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