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Fire-tube boiler

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between the two. Hence the name, and considerably reduced diameter, compared to the ubiquitous Scotch or return tube boiler. It was not a great success and its use was being abandoned after the introduction of stronger side armouring – “the furnace crowns, being very near the water-level, are much more liable to over-heating. Further, on account of the length of the boiler, for an equal angle of inclination, the effect on the water-level is much greater. Finally, the unequal expansion of the various parts of the boiler is more pronounced, especially at the top and bottom, due to the increased ratio between the length and the diameter of the boiler; the local strains are also more severe on account of the comparatively feeble circulation in long and low boilers.” All these also resulted in a shorter life. Also, the same length of a combustion chamber was much less effective on a direct tube than on a return tube boiler, at least without baffling.
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closely resemble prior practice from the coal burning era, when other components were added on-site to either a pre-assembled pressure vessel, or to a "knock-down" boiler, where the pressure vessel is delivered as a set of castings to be assembled on-site. As a general rule, factory assembly is much more cost-effective and the packaged boiler is the preferred option for domestic use. Part-assembled deliveries are only used when necessary because of access limitations - e.g. when the only access to a basement installation site is down a narrow flight of stairs.
530:(heat-resistant bricks) inside the firebox to direct the flow of hot flue gasses up into the top of the firebox before it flowed into the fire tubes increased efficiency by equalizing the heat between upper and lower fire tubes. To hold these in place, a metal bracket was used, but to prevent these brackets from burning and eroding away they were built as water tubes, with cool water from the bottom of the boiler moving upwards by convection as it heated, and carrying the heat away before the metal reached its failure temperature. 144: 562: 278:'s "high-pressure" Cornish boiler. This is a long horizontal cylinder with a single large flue containing the fire. The fire itself was on an iron grating placed across this flue, with a shallow ashpan beneath to collect the non-combustible residue. Although considered as low-pressure (perhaps 25 pounds per square inch (170 kPa)) today, the use of a cylindrical boiler shell permitted a higher pressure than the earlier "haystack" boilers of 475: 31: 772: 330:(after their inventor, patented in 1848), crosswise water tubes across the flue, thus increasing the heated surface area. As these are short tubes of large diameter and the boiler continues to use a relatively low pressure, this is still not considered to be a water-tube boiler. The tubes are tapered, simply to make their installation through the flue easier. 792:
inspected by sighting through the plug holes, with a particular check paid to the integrity of the firetubes, firebox crown and stays and absence of pitting or cracking of the boiler plates. The gauge glass cocks and tubes and fusible plug should be cleared of scale; if the core of the fusible plug shows signs of calcination the item should be replaced.
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actively fired, which excludes standing losses. The higher seasonal efficiency is partly because the lower boiler temperature used to condense the flue gas reduces standing losses during the off cycle. The lower boiler temperature precludes a condensing steam boiler and requires lower radiator temperatures in water systems.
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is then jetted or scraped from the interior surfaces using a high-pressure water jet and rods of soft metal, such as copper. Areas particularly susceptible to scale buildup, such as the firebox crown and narrow water spaces around the firebox, are given special attention. The inside of the boiler is
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Extensively used by Britain, before and in the early days of ironclads, the only protected place was below the waterline, sometimes under an armoured deck, so to fit below short decks, the tubes were not led back above the furnace but continued straight from it with keeping the combustion chamber in
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Fireside corrosion will occur when the flue gases are cooled below the dew point and come in contact with carbon steel pressure vessel. To avoid corrosion, the heating systems should be designed to operate in a way that ensures a minimum return water temperature of 150 F to the boiler. (Note: It is
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The higher efficiency of operating in the condensing region isn't always available. To produce satisfactory domestic hot water frequently requires boiler water temperature higher than allows effective condensing on the heat exchanger surface. During cold weather the building's radiator surface area
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Condensing boilers have a higher seasonal efficiency, typically 84% to 92%, than non-condensing boilers typically 70% to 75%. The seasonal efficiency is an overall efficiency of the boiler over the entire heating season as opposed to the combustion efficiency which is the boiler's efficiency when
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In homage to the Lancashire design, modern shell boilers can come with a twin furnace design. A more recent development has been the reverse flame design where the burner fires into a blind furnace and the combustion gasses double back on themselves. This results in a more compact design and less
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The immersion fired boiler is a single-pass fire-tube boiler that was developed by Sellers Engineering in the 1940s. It has only firetubes, functioning as a furnace and combustion chamber also, with multiple burner nozzles injecting premixed air and natural gas under pressure. It claims reduced
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in the horizontal "locomotive" form. This has a cylindrical barrel containing the fire tubes, but also has an extension at one end to house the "firebox". This firebox has an open base to provide a large grate area and often extends beyond the cylindrical barrel to form a rectangular or tapered
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Common provisions are to provide a primary piping loop with pump(s) and a secondary piping loop with pump(s); and either a variable speed controlled pump to transfer water from the primary loop to the secondary loop, or a 3-way valve to divert water from the secondary loop to the primary loop.
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The term "package" boiler evolved in the early- to mid-20th century; it is used to describe residential heating boilers delivered to the installation site with all insulation, electrical panels, valves, gauges, and fuel burners already assembled by the manufacturer. Other delivery methods more
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and some other steam road vehicles. The inherent strength of the boiler means it is used as the basis for the vehicle: all the other components, including the wheels, are mounted on brackets attached to the boiler. It is rare to find superheaters designed into this type of boiler, and they are
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The working life of a locomotive boiler is considerably extended if it is spared from a constant cycle of cooling and heating. Historically, a locomotive would be kept “in steam” continuously for a period of about eight to ten days, and then allowed to cool sufficiently for a hot-water boiler
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Condensing boilers can be 2% or more efficient at lower firing rates by extracting the heat of vaporization from the water vapor in the flue gases. The efficiency increase depends on the fuel and the available energy to be recovered as a fraction of the total. Methane flue gas containing more
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The Scotch marine boiler differs dramatically from its predecessors in using a large number of small-diameter tubes. This gives a far greater heating surface area for the volume and weight. The furnace remains a single large-diameter tube with the many small tubes arranged above it. They are
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may be reused; special instructions are in force for the disposal of these harmful materials. Many boilers today make use of high temperature synthetics for the gaskets for both working environments and in preservation service as these materials are safer than the historic options. At large
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automobile had several hundred tubes which were weaker than the outer shell of the boiler, making an explosion virtually impossible as the tubes would fail and leak long before the boiler exploded. In nearly 100 years since Stanley boilers were first produced, not one has ever exploded.
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is usually not large enough to deliver enough heat at low boiler temperatures so the boiler's control raises the boiler temperature as required to meet heating demand. These two factors account for most of the variability of the efficiency gains experienced at different installations.
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important to verify the return water temperature with the manufacturer's literature to avoid corrosion.) All heating components should be selected to operate with a minimum supply water temperature of 170 F, assuming 20 F differential temperature across supply and return water lines.
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connected together through a combustion chamber – an enclosed volume contained entirely within the boiler shell – so that the flow of flue gas through the firetubes is from back to front. An enclosed smokebox covering the front of these tubes leads upwards to the
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washout. The schedule for express engines was based on mileage. Today's preserved locomotives are not usually kept continuously in steam and the recommended washout interval is now fifteen to thirty days, but anything up to 180 days is possible.
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removed. All firetubes are removed for checking or replacement. All fittings are removed for overhaul. Before returning to use a qualified examiner will check the boiler's fitness for service and issue a safety certificate valid for ten years.
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A minimum return water temperature of 130 Â°F (54 Â°C) to 150 Â°F (66 Â°C) to the boiler, depending on the specific design, is used to avoid condensing water vapor from the flue gas and dissolving
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Horizontal return tubular boiler (HRT) has a horizontal cylindrical shell, containing several horizontal flue tubes, with the fire located directly below the boiler's shell, usually within a brickwork setting
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available energy to recover than propane or fuel oil relatively less. The condensed water is corrosive due to dissolved carbon dioxide and sulfur oxides from the flue and must be neutralized before disposal.
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over the firebox melt at a temperature lower than that of the firebox plates, thereby warning the operators by the noisy escape of steam if the water level is too low to cool the firebox crown safely.
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Typically an annual inspection, this would require the removal and check of external fittings, such as the injectors, safety valves and pressure gauge. High-pressure copper pipework can suffer from
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while some pressure remains in the boiler, then the draining away of all the boiler water through the “mudholes” at the base of the firebox and the removal of all the “washout plugs”.
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Fire-tube boilers sometimes have water-tubes as well, to increase the heating surface. A Cornish boiler may have several water-tubes across the diameter of the flue (this is common in
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At Non-Condensing Boilers make provisions so that minimum return water temperature of 130 Â°F (54 Â°C) to 150 Â°F (66 Â°C) to the boiler to avoid fireside corrosion.
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to produce hot combustion gases. The firebox is surrounded by a cooling jacket of water connected to the long, cylindrical boiler shell. The hot gases are directed along a series of
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Cutaway of locomotive boiler. Note the narrow water spaces around the firebox and the "mudhole" for access to the crown sheet: these areas require special attention during washout
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On reassembly care should be taken that the threaded plugs are replaced in their original holes: the tapers can vary as a result of rethreading. The mudhole door gaskets, if of
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Because the fire-flume boiler itself is the pressure vessel, it requires a number of safety features to prevent mechanical failure. Boiler steam explosions, which are a type of
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maintenance facilities the boiler would have been both washed and refilled with very hot water from an external supply to bring the locomotive back to service more quickly.
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in 1844, from a theoretical consideration of the thermodynamics of more efficient boilers that led him to increase the furnace grate area relative to the volume of water.
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is usually lower until steady state conditions prevail. When the fire stops the warm chimney continues to draw additional air from the interior space until it cools.
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In the UK the specified maximum interval between full overhauls is ten years. To enable a full inspection the boiler is lifted from the locomotive frame and the
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have also been built of the multiple fire-tube type, although these are comparatively rare; most vertical boilers were either flued, or with cross water-tubes.
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roughly halfway along the top, where it then flows into the large pipe seen running forward. It is then divided into each side and runs downward in the
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Side-section of a Scotch marine boiler: the arrows show direction of flue gas flow; the combustion chamber is on the right, the smokebox on the left.
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Modulating boilers can run longer (at firing rates that match the loads) than the non-modulating boilers (which operate at the full firing rate).
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By setting the MINIMUM OFF times at 8 to 15 minutes. For comfort heating loads, short time intervals do not usually trigger occupant complaints.
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By setting the controls (thermostats or controller with temperature sensors) with greater temperature differentials between STOP and START.
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elements, where present. Forced draught is provided in the locomotive boiler by injecting exhausted steam back into the exhaust via a
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and the heads of the firebox stays should be checked for leaks. The correct operation of the boiler fittings, especially the
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The Lancashire boiler is similar to the Cornish, but has two large flues containing the fires. It was the invention of
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Certain railway locomotive boilers are tapered from a larger diameter at the firebox end to a smaller diameter at the
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or funnel. Typical Scotch boilers had a pair of furnaces, larger ones had three. Above this size, such as for large
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The fire-tube boiler developed as the third of the four major historical types of boilers: low-pressure tank or "
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An intensive schedule of maintenance is needed to keep a high pressure railway steam boiler in safe condition.
243: 1148: 217:, additional draught is supplied by directing exhaust steam from the cylinders into the smokestack through a 2597: 2592: 2513: 2237: 2182: 1904: 1860: 1482: 1227: 143: 44:(on the left) pass through the tubes in the centre cylindrical section, which is filled with water, to the 2602: 2500: 2341: 2222: 1873: 1811: 1549: 817: 382: 229: 212: 152: 2558: 2467: 2192: 2113: 2086: 1816: 1801: 1711: 1625: 1528: 1523: 1311: 639: 441: 2527: 998: 875: 48:
and out of the chimney (stack) at far right. The steam collects along the top of the boiler and in the
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Not all shell boilers raise steam; some are designed specifically for heating pressurized water.
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was required at the far end of the flue to encourage a good supply of air (oxygen) to the fire.
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before refitting. A hydraulic pressure test on the boiler and pipework may also be called for.
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Marine Boilers, Their Construction and Working: Dealing More Especially With Tubulous Boilers
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enclosure. The horizontal fire-tube boiler is also typical of marine applications, using the
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for firetube boilers, particularly in marine applications, is usually provided by a tall
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with one or two large flues, fire-tube boilers with many small tubes, and high-pressure
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thermal stresses, and lacks refractory brickwork completely due to its construction.
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Each time a boiler cycles off and on, it can lose efficiency. When the fire starts
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in use and become dangerously brittle: it may be necessary to treat these by
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BS EN 12953 is the relevant contemporary standard, which supersedes BS2790.
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In the locomotive boiler, the saturated steam is very often passed into a
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US Patent 5558046 – fire-tube boiler suitable for ash-containing fuels
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end. This reduces weight and improves water circulation. Many later
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generally much smaller (and simpler) than railway locomotive types.
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Another technique for increasing the heating surface is to include
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Kewanee Gas-Fired Packaged Fire-Tube Boiler from 1974 rated at 25
560: 522:). A locomotive boiler with a wide firebox may have arch tubes or 473: 425: 368: 332: 299: 294: 142: 89: 29: 1245:– via Association of Tourist & Heritage Rail Australia. 1142: 1140: 1138: 119:—and this cylindrical tank may be either horizontal or vertical. 1651: 800: 587:(Boiling Liquid Expanding Vapor Explosion), can be devastating. 194:
to produce mechanical work. Exhaust gases are fed out through a
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A locomotive boiler has three main components: a double-walled
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of the gases is transferred through the walls of the tubes by
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Picture gallery showing boiler internal features and defects.
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lift and compared with the indication of the pressure gauge.
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locomotives were designed or modified to take taper boilers.
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For efficiency, the boiler was commonly encased beneath by a
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for the most part—being the strongest practical shape for a
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The locomotive-type boiler is also a characteristic of the
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release steam before a dangerous pressure can be built up
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Schematic diagram of a "locomotive" type fire-tube boiler
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inside the boiler tubes (also known as Serve tubes).
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Horizontal return tubular boilers from the Staatsbad
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The dome is the site of the 1089:"PARR-Partnership for Advanced Residential Retrofit" 2541: 2512: 2485: 2466: 2420: 2373: 2326: 2317: 2284: 2265: 2256: 2175: 2132: 2104: 2074: 2026: 1998: 1952: 1943: 1859: 1787: 1734: 1725: 1689: 1603: 1542: 1516: 1438: 1380: 1334: 255:For more details on the related ancestor type, see 242:could never have developed effectively as powerful 151:In the locomotive-type boiler, fuel is burnt in a 361:, it was more usual to install multiple boilers. 234:was large numbers of small-diameter firetubes (a 173:that controls the exit of steam from the boiler. 1209: 1207: 1205: 620:The fire-tube type boiler that was used in the 122:This type of boiler was used on virtually all 1667: 1312: 8: 1149:"Boiler systems: Economics and efficiencies" 1064:"Steam Boilers - SPS Immersion Fired Series" 908:Museum of Science & Industry, Manchester 677:Fireside corrosion in non-condensing boilers 88:, heating the water and ultimately creating 2323: 2262: 1949: 1731: 1674: 1660: 1652: 1319: 1305: 1297: 1216:The Management Of Steam Locomotive Boilers 655:By using non-condensing modulating boiler. 274:The earliest form of fire-tube boiler was 38:locomotive. Hot flue gases created in the 404:Locomotive-type boilers are also used in 2549:Glossary of steam locomotive components 852:"Making "The Rocket" Fly - Marc Seguin" 842: 652:By using condensing modulating boilers. 424:, the steam-powered fore-runner of the 1257:"Cleaning and inspecting a locomotive" 913: 799:, should be renewed but those made of 282:day. As the furnace relied on natural 7: 1237:from the original on 6 February 2021 856:Eiffel’s Paris - an Engineer’s Guide 446:London, Midland and Scottish Railway 943:: Model & Allied Publications. 880:U.S. Food & Drug Administration 645:Excessive cycling can be minimized 111:from the fire. The tank is usually 2401:National Museum of Scotland engine 34:Sectioned fire-tube boiler from a 25: 1173:from the original on 29 June 2020 1147:Tabrizi, Dominic (19 June 2012). 491:Admiralty-type direct tube boiler 208:. In all steam locomotives since 2583:List of steam technology patents 470:Horizontal return tubular boiler 935:Harris, Karl N. 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Retrieved 1215: 1196: 1191: 1182: 1175:. Retrieved 1152: 1127:November 17, 1125:. Retrieved 1118:the original 1113: 1101: 1092: 1083: 1072:. Retrieved 1068:the original 1058: 1048:– via 1042:. Retrieved 1003: 993: 985:www.bevs.org 984: 975: 936: 930: 895: 883:. Retrieved 879: 870: 859:. Retrieved 855: 845: 827: 811: 794: 782: 778: 753:water gauges 749:fusible plug 746: 738: 729: 725: 721: 680: 671: 644: 637: 619: 612: 611: 607: 599: 591: 582: 556: 547: 539: 532: 527: 517: 503: 494: 485: 461: 435: 432:Taper boiler 419: 403: 380: 351: 327: 325: 318: 292: 273: 254: 253: 244:prime movers 235: 230: 227: 213: 210:Stephenson's 200: 183: 177: 175: 170: 164: 160: 156: 150: 121: 94: 69: 67: 61: 60:by means of 57: 53: 49: 45: 39: 36:DRB Class 50 2319:Watt engine 2119:Oscillating 2075:Boiler feed 1920:Plate chain 1899:Tusi couple 1812:Walschaerts 1697:Atmospheric 1641:Superheater 1595:Water gauge 1453:Corner tube 735:Maintenance 514:Water tubes 395:superheater 359:steam ships 179:superheater 113:cylindrical 99:" boilers, 78:Mark Seguin 54:steam chest 2618:Categories 2528:Ljungström 2514:High-speed 2407:Lap Engine 2363:Resolution 2267:Precursors 2152:Kirchweger 2114:Locomotive 2061:Three-drum 2041:Field-tube 2008:Locomotive 1990:Lancashire 1910:Link chain 1894:Crankshaft 1861:Mechanisms 1789:Valve gear 1585:Steam drum 1580:Steam dome 1498:Three-drum 1458:Field-tube 1425:Transverse 1410:Locomotive 1367:Lancashire 1074:2011-06-21 861:2023-09-05 837:References 785:“blowdown” 613:tell-tales 577:See also: 567:horsepower 549:pipework. 528:firebricks 509:Variations 480:Bad Steben 399:blast pipe 280:Newcomen's 206:smokestack 166:steam dome 157:fire tubes 109:flue gases 50:steam dome 2559:Cugnot's 2502:Salamanca 2203:Hydrolock 2188:Crosshead 2134:Condenser 1970:Egg-ended 1352:Egg-ended 1230:. 2007 . 1167:0892-5046 1039:32577492M 1001:(2018) . 959:821813643 818:annealing 219:blastpipe 188:cylinders 171:regulator 139:Operation 58:cylinders 2542:See also 2468:Compound 2343:Old Bess 2183:Blowback 2106:Cylinder 2092:Injector 2051:Stirling 2046:Sentinel 1960:Haystack 1874:Cataract 1847:Southern 1837:Caprotti 1712:Compound 1631:Injector 1570:Smokebox 1503:Vertical 1488:Stirling 1478:Sentinel 1473:Monotube 1430:Vertical 1362:Haystack 1232:Archived 1171:Archived 1031:30660489 1009:New York 967:8281488M 916:cite web 885:25 March 797:asbestos 708:carbonic 438:smokebox 387:smokebox 97:haystack 46:smokebox 2258:History 2167:Surface 1985:Cornish 1945:Boilers 1827:Corliss 1764:Corliss 1747:D slide 1717:Uniflow 1707:Cornish 1550:Firebox 1400:Haycock 1390:Cochran 1347:Cornish 1328:Boilers 1262:YouTube 1241:28 June 1177:28 June 1159:Chicago 1044:28 June 830:lagging 767:Washout 391:chimney 383:firebox 377:boiler. 355:chimney 288:chimney 284:draught 202:Draught 196:chimney 192:turbine 153:firebox 41:firebox 2570:(1784) 2564:(1769) 2530:(1908) 2524:(1862) 2505:(1812) 2497:(1805) 2487:Murray 2478:(1803) 2457:(1804) 2451:(1803) 2445:(1803) 2439:(1801) 2409:(1788) 2403:(1786) 2397:(1785) 2391:(1783) 2385:(1782) 2366:(1781) 2358:(1779) 2352:(1778) 2346:(1777) 2338:(1768) 2310:(1795) 2304:(1760) 2296:(1725) 2277:(1698) 2243:Stroke 2208:Piston 2193:Cutoff 2066:Yarrow 2018:Launch 2013:Scotch 1774:Sleeve 1769:Poppet 1754:Piston 1735:Valves 1727:Valves 1508:Yarrow 1483:Spiral 1468:LaMont 1420:Scotch 1415:Pistol 1405:Launch 1165:  1037:  1029:  1019:  965:  957:  947:  231:Rocket 223:vacuum 214:Rocket 74:boiler 62:valves 2176:Other 1980:Flued 1965:Wagon 1889:Crank 1832:Lentz 1822:Baker 1817:Allan 1742:Slide 1463:Flash 1372:Wagon 1357:Flued 1235:(PDF) 1220:(PDF) 1121:(PDF) 1110:(PDF) 904:(PDF) 789:Scale 608:Stays 585:BLEVE 426:truck 389:with 295:brick 250:Types 161:flues 159:, or 90:steam 2328:Beam 1869:Beam 1779:Bash 1759:Drop 1702:Watt 1575:Stay 1243:2021 1179:2021 1163:ISSN 1129:2016 1046:2021 1027:OCLC 1017:ISBN 955:OCLC 945:ISBN 922:link 887:2018 801:lead 755:and 710:and 694:and 482:GmbH 444:and 82:heat 2147:Jet 1975:Box 1807:Joy 1797:Gab 1342:Box 1260:on 2620:: 1226:: 1204:^ 1181:. 1169:. 1161:. 1157:. 1137:^ 1112:. 1091:. 1035:OL 1033:. 1025:. 1015:. 1011:: 983:. 963:OL 961:. 953:. 918:}} 914:{{ 906:. 878:. 854:. 696:SO 684:CO 462:A 412:, 408:, 246:. 92:. 68:A 1675:e 1668:t 1661:v 1320:e 1313:t 1306:v 1131:. 1095:. 1077:. 1052:. 987:. 969:. 924:) 889:. 864:. 701:2 689:2 259:. 64:. 20:)

Index

Fire tube boiler

DRB Class 50
firebox
boiler
Mark Seguin
heat
thermal conduction
steam
haystack
flued boilers
water-tube boilers
flue gases
cylindrical
pressurized container
steam locomotives
Scotch boiler
Vertical boilers

firebox
steam dome
superheater
cylinders
turbine
chimney
Draught
smokestack
Stephenson's
Rocket
blastpipe

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