Knowledge (XXG)

Thermal expansion valve

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143:(as opposed to a charge composed exclusively of the same refrigerant inside the system, known as a parallel charge), set so that the vapor pressure vs temperature curve of the bulb charge "crosses" the vapor pressure vs temperature curve of the system's refrigerant at a certain temperature value (that is, a bulb charge set so that, below a certain refrigerant temperature, the vapor pressure of the bulb charge suddenly becomes higher than that of the system's refrigerant, forcing the metering pin to stay into an open position), help to reduce the superheat hunt phenomenon by preventing the valve orifice from completely closing during system operation. The same result can be attained through different kinds of bleed passages that generate a minimum refrigerant flow at all times. The cost, however, is determining a certain flow of refrigerant that will not reach the suction line in a fully evaporated state while the heat load is particularly low, and that the compressor must be designed to handle. By carefully selecting the amount of a liquid sensing bulb charge, a so-called MOP (maximum operating pressure) effect can be also attained; above a precise refrigerant temperature, the sensing bulb charge will be entirely evaporated, making the valve begin restricting flow irrespective of the sensed superheat, rather than increasing it in order to bring evaporator superheat down to the target value. Therefore, the evaporator pressure will be kept from increasing above the MOP value. This feature helps to control the compressor's maximum operating torque to a value that is acceptable for the application, such as a small displacement car engine. 135:
increases. As the suction line temperature decreases, so does the pressure in the bulb and therefore on the spring, causing the valve to close. An air conditioning system with a TX valve is often more efficient than those with designs that do not use one. Also, TX valve air conditioning systems do not require an accumulator (a refrigerant tank placed downstream of the evaporator's outlet), since the valves reduce the liquid refrigerant flow when the evaporator's thermal load decreases, so that all the refrigerant completely evaporates inside the evaporator (in normal operating conditions such as a proper evaporator temperature and airflow). However, a liquid refrigerant receiver tank needs to be placed in the liquid line before the TX valve so that, in low evaporator thermal load conditions, any excess liquid refrigerant can be stored inside it, preventing any liquid from backflowing inside the condenser coil from the liquid line.
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on all applications; however, an externally equalized TXV cannot be replaced with an internally equalized TXV. For automotive applications, a type of externally equalized thermal expansion valve, known as the block type valve, is often used. In this type, either a sensing bulb is located within the suction line connection within the valve body and is in constant contact with the refrigerant that flows out of the evaporator's outlet, or a heat transfer means is provided so that the refrigerant is able to exchange heat with the sensing charge contained in a chamber located above the diaphragm as it flows to the suction line.
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control range and flexibility that bulb/diaphragm types cannot provide, they add complexity and points of failure to a system as they require additional temperature and pressure sensors and an electronic control circuit. Most electronic valves use a stepper motor hermetically sealed inside the valve to actuate a needle valve with a screw mechanism, on some units only the stepper rotor is within the hermetic body and is magnetically driven through the sealed valve body by stator coils on the outside of the device.
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the other hand, excessive superheat indicates that there is insufficient refrigerant flowing through the evaporator coil, and thus a significant portion toward the end is not providing cooling. Therefore, by regulating the superheat to a small value, typically only a few °C, the heat transfer of the evaporator will be near optimal, without excess liquid refrigerant being returned to the compressor.
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cools the high-pressure and high-temperature gas allowing it to condense to a high-pressure liquid by transferring heat to a lower temperature medium, usually ambient air. In order to produce a cooling effect from the higher pressure liquid, the flow of refrigerant entering the evaporator is restricted by the expansion valve, reducing the pressure and allowing
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A TXV type expansion device has a sensing bulb that is filled with a liquid whose thermodynamic properties are similar to those of the refrigerant. This bulb is thermally connected to the output of the evaporator so that the temperature of the refrigerant that leaves the evaporator can be sensed. The
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systems that controls the amount of refrigerant released into the evaporator and is intended to regulate the superheat of the refrigerant that flows out of the evaporator to a steady value. Although often described as a "thermostatic" valve, an expansion valve is not able to regulate the evaporator's
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There are two main types of thermal expansion valves: internally or externally equalized. The difference between externally and internally equalized valves is how the evaporator pressure affects the position of the needle. In internally equalized valves, the evaporator pressure against the diaphragm
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The sensing bulb is positioned near the end of the evaporator and ensures enough refrigerant flows to chill the whole evaporator, but not so much that liquid reaches the sensing position. The equalisation connection is needed when the pressure at the sensing position differs from the pressure at the
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Internally equalized valves can be used on single circuit evaporator coils having low-pressure drop. If a refrigerant distributor is used for multiple parallel evaporators (rather than a valve on each evaporator) then an externally equalized valve must be used. Externally equalized TXVs can be used
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In order to provide an appropriate superheat, a spring force is often applied in the direction that would close the valve, meaning that the valve will close when the bulb is at a lower temperature than the refrigerant is evaporating at. Spring-type valves may be fixed, or adjustable, although other
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The superheat is the excess temperature of the vapor above its boiling point at the evaporating pressure. No superheat indicates that the refrigerant is not being fully vaporized within the evaporator and liquid may end up recirculated to the compressor which is inefficient and can cause damage. On
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At heat loads which are very low compared to the valve's power rating, the orifice can become oversized for the heat load, and the valve can begin to repeatedly open and close, in an attempt to control the superheat to the set value, making the superheat oscillate. Cross charges, that is, sensing
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The cycle starts when refrigerant enters the compressor in a low-pressure, moderate-temperature, gaseous form. The refrigerant is compressed by the compressor to a high-pressure and high-temperature gaseous state. The high-pressure and high-temperature gas then enters the condenser. The condenser
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A low refrigerant charge condition is often accompanied when the compressor is operational by a loud whooshing sound heard from the thermal expansion valve and the evaporator, which is caused by the lack of a liquid head right before the valve's moving orifice, resulting in the orifice trying to
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Although the bulb/diaphragm type is used in most systems that control the refrigerant superheat, electronic expansion valves are becoming more common in larger systems or systems with multiple evaporators to allow them to be adjusted independently. Although electronic valves can provide greater
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Flow control, or metering, of the refrigerant is accomplished by use of a temperature sensing bulb, filled with a gas or liquid charge similar to the one inside the system, that causes the orifice in the valve to open against the spring pressure in the valve body as the temperature on the bulb
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Thermal expansion valves are often referred to generically as "metering devices", although this may also refer to any other device that releases liquid refrigerant into the low-pressure section but does not react to temperature, such as a capillary tube or a pressure-controlled valve.
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Basic construction of a TEV. The flexible diaphragm actuates the poppet valve; an increasing pressure in the sensing bulb will press down on the poppet and open the valve further. There is also an adjustable spring providing a closing force on the valve which controls the
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Some thermal expansion valves are also specifically designed to ensure that a certain minimum flow of refrigerant can always flow through the system, while others can also be designed to control the evaporator's pressure so that it never rises above a maximum
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of the evaporator. Externally equalized thermostatic expansion valves compensate for any pressure drop through the evaporator. For internally equalised valves a pressure drop in the evaporator will have the effect of increasing the superheat.
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temperature to a precise value. The evaporator's temperature will vary only with the evaporating pressure, which will have to be regulated through other means (such as by adjusting the compressor's capacity).
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gas pressure in the sensing bulb provides the force to open the TXV, and as the temperature drops this force will decrease, therefore dynamically adjusting the flow of refrigerant into the evaporator.
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of the evaporator (typically via an internal connection to the outlet of the valve), whereas in externally equalized valves, the evaporator pressure against the diaphragm is the pressure at the
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A pilot-operated thermostatic expansion valve, the upper valve is an externally balanced TEV, flow through this valve opens the larger lower valve.
1390: 1550: 1512: 82:; this is the cycle that makes air conditioning, or air cooling, possible. A basic refrigeration cycle consists of four major elements: a 239: 1373: 1415: 1128: 664: 393: 212: 114:
methods to ensure a superheat also exist, such as the sensing bulb having a different vapor composition to the rest of the system.
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Whitman, William C.; Johnson, Bill; Johnson, William M.; Tomczyk, John; Whitman, Bill (October 2004).
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bulb charges composed of a mixture of different refrigerants or also non-refrigerant gases such as
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expansion back into the vapor phase to take place, which absorbs heat and results in cooling.
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https://www.tranebelgium.com/files/book-doc/22/fr/22.v67u8zhe.pdf
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meter a vapor or a vapor/liquid mixture instead of a liquid.
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Component of air conditioning and refrigeration systems
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Archived from 317: 8: 1084:High efficiency glandless circulating pump 333:Heating, ventilation, and air conditioning 324: 310: 302: 1518:Mold growth, assessment, and remediation 120: 27: 18: 1703: 182: 1391:Programmable communicating thermostat 7: 1513:Mechanical, electrical, and plumbing 1374:Minimum efficiency reporting value 229:"Flow Control-Contractor Tip Card" 14: 1416:Standard temperature and pressure 1129:Packaged terminal air conditioner 665:Passive daytime radiative cooling 394:Heat pump and refrigeration cycle 1706: 485:Absorption-compression heat pump 1380:Normal temperature and pressure 760:Vapor-compression refrigeration 265:"Thermostatic Expansion Valves" 59:vapor-compression refrigeration 1: 1528:Testing, adjusting, balancing 1472:Building information modeling 1467:Building services engineering 1044:Ground-coupled heat exchanger 572:Demand controlled ventilation 520:Building insulation materials 1089:High-pressure cut-off switch 640:Ice storage air conditioning 561:Dedicated outdoor air system 43:thermostatic expansion valve 1432:Thermostatic radiator valve 1234:Thermostatic radiator valve 745:Underfloor air distribution 680:Radiant heating and cooling 598:Energy recovery ventilation 510:Automobile air conditioning 374:Domestic energy consumption 207:. Thomson Delmar Learning. 90:, a metering device and an 1750: 1581:Institute of Refrigeration 1462:Architectural technologist 934:Electrostatic precipitator 1634:Volatile organic compound 1493:Environmental engineering 1457:Architectural engineering 1259:Ultra-low particulate air 844:Automatic balancing valve 772:Variable refrigerant flow 624:Heat recovery ventilation 567:Deep water source cooling 1681:Template:Home automation 1503:Kitchen exhaust cleaning 1199:Solar-assisted heat pump 799:Air conditioner inverter 578:Displacement ventilation 469:Vapour pressure of water 454:Thermal destratification 1676:World Refrigeration Day 1523:Refrigerant reclamation 1452:Architectural acoustics 1396:Programmable thermostat 1328:Clean air delivery rate 1224:Thermal expansion valve 1139:Pressurisation ductwork 1049:Ground source heat pump 490:Absorption refrigerator 156:is the pressure at the 39:thermal expansion valve 1666:Glossary of HVAC terms 1628:Sick building syndrome 1508:Mechanical engineering 1219:Smoke exhaust ductwork 650:Mixed-mode ventilation 236:www.emersonclimate.com 126: 45:(often abbreviated as 34: 25: 1686:Template:Solar energy 1364:Intelligent buildings 1323:Carbon dioxide sensor 710:Room air distribution 530:Central solar heating 124: 31: 22: 1488:Duct leakage testing 1478:Deep energy retrofit 1422:Thermographic camera 1359:Infrared thermometer 834:Air source heat pump 783:Water heat recycling 349:Air changes per hour 297:How does a TEV work? 57:) is a component in 1354:HVAC control system 1344:Home energy monitor 1318:Building automation 1104:Inverter compressor 766:Variable air volume 675:Passive ventilation 645:Kitchen ventilation 545:Constant air volume 515:Autonomous building 74:Theory of operation 1734:Cooling technology 1617:Indoor air quality 1561:ASTM International 1498:Hydronic balancing 1275:Wood-burning stove 1154:Radiator reflector 939:Evaporative cooler 750:Underfloor heating 735:Thermal insulation 127: 35: 26: 1694: 1693: 1610:Health and safety 1189:Scroll compressor 1144:Process duct work 899:Convection heater 894:Condensing boiler 824:Air-mixing plenum 720:Solar combisystem 556:Cross ventilation 359:Building envelope 272:sporlanonline.com 1741: 1711: 1710: 1702: 1656:Building science 1411:Smart thermostat 1406:Room temperature 989:Fireplace insert 695:Radon mitigation 593:Electric heating 588:District heating 583:District cooling 500:Air conditioning 326: 319: 312: 303: 284: 283: 281: 279: 269: 261: 255: 254: 252: 250: 244: 233: 225: 219: 218: 198: 192: 187: 63:air conditioning 1749: 1748: 1744: 1743: 1742: 1740: 1739: 1738: 1719: 1718: 1717: 1705: 1697: 1695: 1690: 1651:ASHRAE Handbook 1639: 1623:Passive smoking 1605: 1538: 1532: 1444: 1442: 1436: 1290: 1284: 1265:Whole-house fan 1179:Run-around coil 1174:Reversing valve 1119:Mechanical room 1109:Kerosene heater 1099:Infrared heater 1029:Gasoline heater 969:Fan filter unit 884:Condensate pump 869:Centrifugal fan 787: 690:Radiant heating 685:Radiant cooling 660:Passive cooling 655:Microgeneration 525:Central heating 473: 449:Thermal comfort 341: 335: 330: 293: 291:Further reading 288: 287: 277: 275: 267: 263: 262: 258: 248: 246: 245:on 27 June 2013 242: 231: 227: 226: 222: 215: 200: 199: 195: 188: 184: 179: 153: 132: 76: 17: 12: 11: 5: 1747: 1745: 1737: 1736: 1731: 1721: 1720: 1716: 1715: 1692: 1691: 1689: 1688: 1683: 1678: 1673: 1668: 1663: 1658: 1653: 1647: 1645: 1641: 1640: 1638: 1637: 1631: 1625: 1620: 1613: 1611: 1607: 1606: 1604: 1603: 1598: 1593: 1588: 1583: 1578: 1573: 1568: 1563: 1558: 1553: 1548: 1542: 1540: 1534: 1533: 1531: 1530: 1525: 1520: 1515: 1510: 1505: 1500: 1495: 1490: 1485: 1480: 1475: 1469: 1464: 1459: 1454: 1448: 1446: 1438: 1437: 1435: 1434: 1429: 1424: 1419: 1413: 1408: 1403: 1401:Psychrometrics 1398: 1393: 1388: 1383: 1377: 1371: 1366: 1361: 1356: 1351: 1346: 1341: 1336: 1331: 1325: 1320: 1315: 1310: 1305: 1300: 1298:Air flow meter 1294: 1292: 1286: 1285: 1283: 1282: 1277: 1272: 1267: 1262: 1256: 1251: 1246: 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Index



vapor-compression refrigeration
air conditioning
heat pump
compressor
condenser
evaporator
isenthalpic

nitrogen
https://www.tranebelgium.com/files/book-doc/22/fr/22.v67u8zhe.pdf
Refrigeration & Air Conditioning Technology
ISBN
9781401837655
"Flow Control-Contractor Tip Card"
the original
"Thermostatic Expansion Valves"
How does a TEV work?
v
t
e
Heating, ventilation, and air conditioning
Air changes per hour
Bake-out
Building envelope
Convection
Dilution
Domestic energy consumption
Enthalpy

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