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Microcontact printing

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475:: By first using Silicon lift-off stamps and later low cost polymer lift-off stamps and contacting these with an inked flat PDMS stamp, nanopatterns of multiple proteins or of complex digital nanodot gradients with dot spacing ranging from 0 nm to 15 um apart were achieved for immunoassays and cell assays. Implementation of this approach led to the patterning of a 100 digital nanodot gradient array, composed of more than 57 million protein dots 200 nm in diameter printed in 10 minutes in a 35 mm2 area. 25: 17: 514:: the main drawback of microcontact printing for biomedical application is that it is not possible to print different molecules with one stamp. To print different (bio)molecules in one step, a new concept is proposed : the macrostamp. It is a stamp composed of dots. The space between the dots corresponds to the space between the wells of a microplate. Then, it is possible to ink, dry and print in one step different molecules. 481:: as opposed to wet inking this technique does not permeate the PDMS bulk. The ink molecules only contact the protruding areas of the stamp that are going to be used for the patterning. The absence of ink on the rest of the stamp reduces the amount of ink transferred through the vapor phase that can potentially affect the pattern. This is done by the direct contact of a feature stamp and a flat PDMS substrate that has ink on it. 270: 124:. The master is then baked, developed and cleaned before use. In typical processes the photoresist is usually kept on the wafer to be used as a topographic template for the stamp. However, the unprotected silicon regions can be etched, and the photoresist stripped, which would leave behind a patterned wafer for creating the stamp. This method is more complex but creates a more stable template. 456:: Successful contact printing was done on a gold substrate with a contact time in the range of milliseconds. This printing time is three orders of magnitude shorter than the normal technique, yet successfully transformed the pattern. The process of contact was automated to achieve these speeds through a 309:
Swelling of the stamp may also occur. Most organic solvents induce swelling of the PDMS stamp. Ethanol in particular has a very small swelling effect, but many other solvents cannot be used for wet inking because of high swelling. Because of this the process is limited to apolar inks that are soluble
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During direct contact one must be careful because the stamp can easily be physically deformed causing printed features that are different from the original stamp features. Horizontally stretching or compressing the stamp will cause deformations in the raised and recessed features. Also, applying too
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Applying the stamp to the substrate is easy and straightforward which is one of the main advantages of this process. The stamp is brought into physical contact with the substrate and the thiol solution is transferred to the substrate. The thiol is area-selectively transferred to the surface based on
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techniques allowing for the creation of high resolution patterning. The patterned SAMs layer is a step in a series of steps to create complex microstructures. For example, applying the SAM layer on top of gold and etching creates microstructures of gold. After this step etched areas of gold exposes
469:: By submerging the stamp in a liquid medium stability was greatly increased. By printing hydrophobic long-chain thiols underwater the common problem of vapor transport of the ink is greatly reduced. PDMS aspect ratios of 15:1 were achieved using this method, which was not accomplished before 440:
To learn about micro organisms, scientists need adaptable ways to capture and record the behavior of motile single-celled organisms across a diverse range of species. PDMS stamps can mold growth material into micro chambers that then capture single-celled organisms for imaging.
1114:"Microscale multiple biomolecules printing in one step using a PDMS macrostamp", Helene LALO, Jean-Christophe Cau, Christophe Thibault, Nathalie Marsaud, Childerick Severac, Christophe Vieu, Microelectronic Engineering, Volume 86, Issues 4–6, April–June 2009, Pages 1428–1430 994:
Ricoult, Sebastien; Mateu Pla-Roca; Roozbeh Safavieh; G. Monserratt Lopez-Ayon; Peter Grütter; Timothy E. Kennedy; David Juncker (October 11, 2013). "Large Dynamic Range Digital Nanodot Gradients of Biomolecules Made by Low-Cost Nanocontact Printing for Cell Haptotaxis".
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During the curing process some fragments can potentially be left uncured and contaminate the process. When this occurs the quality of the printed SAM is decreased. When the ink molecules contain certain polar groups the transfer of these impurities is increased.
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into the bulk of the stamp, which means the thiols reside not only on the surface, but also in the bulk of the stamp material. This diffusion into the bulk creates an ink reservoir for multiple prints. The stamp is let dry until no liquid is visible and an ink
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Ink diffusion from the PDMS bulk to the surface occurs during the formation of the patterned SAM on the substrate. This mobility of the ink can cause lateral spreading to unwanted regions. Upon the transfer this spreading can influence the desired pattern.
505:: to apply a homogeneous pressure during the printing step, a magnetic force is used. For that, the stamp is sensitive to a magnetic field by injecting iron powder into a second layer of PDMS. This force can be adjusted for nano and micro-patterns 415:
Microcontact printing has been used to advance the understanding of how cells interact with substrates. This technique has helped improve the study of cell patterning that was not possible with traditional cell culture techniques.
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much vertical pressure on the stamp during printing can cause the raised relief features to flatten against the substrate. These deformations can yield submicron features even though the original stamp has a lower resolution.
487:: To create uniform transfer of the ink the stamp needs to be both mechanically stable and also be able to create conformal contact well. These two characteristics are juxtaposed because high stability requires a high 166:
with elastomeric properties. The stamp is then peeled off and cut to the proper size. The stamp replicates the opposite of the master. Elevated regions of the stamp correspond to indented regions of the master.
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has also been done using this technique. The reduction in time and DNA material are the critical advantages for using this technique. The stamps were able to be used multiple times that were more
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Printing of the stamp onto the substrate, although not used as often, can also take place with a rolling stamp onto a planar substrate or a curved substrate with a planar stamp.
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and stamp printing have been around for centuries. However, the combination of the two gave rise to the method of microcontact printing. The method was first introduced by
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Coyer, Sean; Andrés J. García; Emmanuel Delamarche (September 10, 2007). "Facile Preparation of Complex Protein Architectures with Sub-100-nm Resolution on Surfaces".
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Ongo, Grant; Sebastien G Ricoult; Timothy E. Kennedy; David Juncker (December 13, 2013). "Ordered, Random, Monotonic, and Non-Monotonic Digital Nanodot Gradients".
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During the curing process the stamp can potentially shrink in size leaving a difference in desired dimensions of the substrate patterning.
391:. Various proteins have been proven to be suitable inks and are applied to various substrates using the microcontact printing technique. 917:
Bessueille, François; Mateu Pla-Roca; Christopher A. Mills; Elena Martinez; Josep Samitier; Abdelhamid Errachid (November 23, 2005).
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etch techniques. Because of the microcontact printing technique no traditional photolithography is needed to accomplish these steps.
919:"Submerged Microcontact Printing (SμCP): An Unconventional Printing Technique of Thiols Using High Aspect Ratio, Elastomeric Stamps" 327:
Depending on the type of ink used and the subsequent substrate the microcontact printing technique has many different applications
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www.microcontactprinting.net : a website dealing with microcontact printing (articles, patents, thesis, tips, education, ...)
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After this technique became popular various limitations and problems arose, all of which affected patterning and reproducibility.
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Avasthi, Prachee; Essock-Burns, Tara; Iii, Galo Garcia; Gehring, Jase; Matus, David Q.; Mets, David G.; York, Ryan (2023-05-03).
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Figure 2: Thiol is poured over the stamp and let dry. Conformal contact is made with the substrate and pattern is left behind.
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Deformation of the stamp can occur during removal from the master and during the substrate contacting process. When the
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Figure 1: PDMS master is created by patterning silicon, pouring and curing the PDMS, and peeling away from the substrate
463:. At these low contact times the surface spreading of thiol did not occur, greatly improving the pattern uniformity 363: 170:
Some commercial services for procuring PDMS stamps and micropatterned samples exist such as Research Micro Stamps.
48: 891: 664:"Surfaces with Dual Functionality through Specific Coimmobilization of Self-Assembled Polymeric Nanostructures" 918: 336: 449:
To help overcome the limitations set by the original technique several alternatives have been developed.
56: 602: 1031: 614: 506: 492: 84: 52: 499:, thin PDMS stamp with a rigid back support has been used for patterning to help solve this problem. 210: 1088: 1056: 863: 831: 799: 767: 732: 694: 496: 388: 88: 663: 488: 1012: 976: 941: 686: 630: 64: 1004: 968: 933: 899: 678: 622: 213:
of the thiol align with each other to create a hydrophobic self-assembling monolayer (SAM).
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Once the ink has been applied to the substrate the SAM layer acts as a resist to common
396: 892:"Gotta catch 'em all: Agar microchambers for high-throughput single-cell live imaging" 249:
A cheaper technique for fabrication that uses less energy than conventional techniques
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complex. After pouring, the PDMS is cured at elevated temperatures to create a solid
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Microcontact printing of self-assembled monolayers: applications in microfabrication
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Microcontact printing of self-assembled monolayers: applications in microfabrication
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Individual stamps can be used several times with minimal degradation of performance
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Thibault; Le Berre; Casimirius; Trevisiol; Francois; Vieu (2005). Nanobiotechnol.
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of the stamp can occur. When the aspect ratio is low roof collapse can occur.
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Figure 3: roof collapse, left, and buckling right can occur during the process
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solution either by immersion or coating the stamp with a Q-tip. The highly
91:. Since its inception many methods of soft lithography have been explored. 577: 339:. For this application inking solutions commonly consist of a solution of 132:
After fabrication the master is placed in a walled container, typically a
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Can be done in a traditional laboratory without the constant use of a
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The simplicity and ease of creating patterns with micro-scale features
400: 352: 348: 343:. This method uses metal substrates with the most common metal being 1036: 648: 601:
Smith, Rachel K.; Lewis, Penelope A.; Weiss, Paul S. (2004-06-01).
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Libioulle; Bietsch; Schmid; Michel; Delamarche; Langmuir (1999).
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Libioulle; Bietsch; Schmid; Michel; Delamarche; Langmuir (1999).
559:: a service that provides micro stamps via simple online sales. 344: 104:
Creation of the master, or template, is done using traditional
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Some materials have no other micro patterning method available
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have been successfully placed onto surfaces including glass,
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the substrate which can further be etched using traditional
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Chen; Mrksich; Huang; Whitesides; Ingber (1997). Science.
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The PDMS stamp, in most applications, is a 10:1 ratio of
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Microcontact Printing has several advantages including:
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Inking of the stamp occurs through the application of a
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Lange; Benes; Kern; Horber; Bernard (2004). Anal. Chem.
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Microcontact printing: limitations and achievements
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Multiple stamps can be created from a single master
209:the features of the stamp. During the transfer the 59:(nTP). Its applications are wide-ranging including 47:or Urethane rubber micro stamp to form patterns of 112:, but can be done on any solid patterned surface. 491:while efficient contact requires an increase in 335:Microcontact printing has great applications in 240:(cleanroom is needed only to create the master). 108:techniques. The master is typically created on 794:Bhatia; Balis; Yarmush; Toner (1999). FASEB J. 503:Magnetic field assisted micro contact printing 116:is applied to the surface and patterned by a 8: 55:through conformal contact as in the case of 136:, and the stamp is poured over the master. 43:that uses the relief patterns on a master 1035: 536:Microcontact Printing: A tool to pattern 569: 1097: 1086: 1065: 1054: 872: 861: 840: 829: 808: 797: 776: 765: 757: 755: 741: 730: 603:"Patterning self-assembled monolayers" 432:and sensitive than other techniques. 7: 512:Multiplexing  : the macrostamp 199:Applying the stamp to the substrate 186:PDMS material allows the ink to be 150:. This mixture consists of a short 359:have been proven to work as well. 51:(SAMs) of ink on the surface of a 14: 525:Wilbur J.L.; et al. (1996). 45:polydimethylsiloxane (PDMS) stamp 727:Gross, G.W.; et al. (1995). 302:Shrinking/swelling of the stamp 1131:Lithography (microfabrication) 627:10.1016/j.progsurf.2003.12.001 387:., cell biology research, and 383:has helped the advancement of 1: 662:Rigo, Serena (October 2018). 534:Ruiz S.A.; Chen C.S. (2007). 473:Lift-off Nanocontact printing 683:10.1021/acs.langmuir.8b02812 217:Other application techniques 154:crosslinker that contains a 607:Progress in Surface Science 557:www.researchmicrostamps.com 543:Reinhoudt, Huskens (2009). 407:, and hydrophobic silicon. 1147: 904:10.57844/arcadia-v1bg-6b60 424:Successful patterning of 146:and a silicone elastomer 49:self-assembled monolayers 399:antibody, and different 649:"Research Micro Stamps" 578:"Research Micro Stamps" 293:Substrate contamination 128:Creating the PDMS stamp 1009:10.1002/smll.201202915 973:10.1002/anie.200700989 445:Technique improvements 274: 29: 21: 712:Wilbur, J.L. (1996). 547:. Advanced Materials. 285:of the stamp is high 272: 57:nanotransfer printing 33:Microcontact printing 27: 19: 436:Making Microchambers 100:Preparing the master 85:George M. Whitesides 932:(26): 12060–12063. 619:2004PrSS...75....1S 485:New Stamp Materials 454:High-Speed printing 375:Patterning proteins 519:General references 467:Submerged Printing 389:tissue engineering 379:The patterning of 275: 89:Harvard University 87:and Amit Kumar at 30: 22: 1096:Missing or empty 1064:Missing or empty 1003:(19): 3308–3313. 967:(36): 6837–6840. 961:Angewandte Chemie 938:10.1021/la0513095 871:Missing or empty 839:Missing or empty 807:Missing or empty 775:Missing or empty 740:Missing or empty 716:. Nanotechnology. 677:(13): 4557–4565. 529:. Nanotechnology. 265:Stamp Deformation 65:surface chemistry 1138: 1115: 1112: 1106: 1105: 1099: 1094: 1092: 1084: 1080: 1074: 1073: 1067: 1062: 1060: 1052: 1048: 1042: 1041: 1039: 1027: 1021: 1020: 991: 985: 984: 956: 950: 949: 923: 914: 908: 907: 887: 881: 880: 874: 869: 867: 859: 855: 849: 848: 842: 837: 835: 827: 823: 817: 816: 810: 805: 803: 795: 791: 785: 784: 778: 773: 771: 763: 759: 750: 749: 743: 738: 736: 728: 724: 718: 717: 709: 703: 702: 668: 659: 653: 652: 645: 639: 638: 598: 592: 591: 589: 588: 574: 548: 539: 530: 411:Patterning cells 174:Inking the stamp 106:photolithography 61:microelectronics 41:soft lithography 1146: 1145: 1141: 1140: 1139: 1137: 1136: 1135: 1121: 1120: 1119: 1118: 1113: 1109: 1095: 1085: 1082: 1081: 1077: 1063: 1053: 1050: 1049: 1045: 1029: 1028: 1024: 993: 992: 988: 958: 957: 953: 921: 916: 915: 911: 896:Arcadia Science 889: 888: 884: 870: 860: 857: 856: 852: 838: 828: 825: 824: 820: 806: 796: 793: 792: 788: 774: 764: 761: 760: 753: 739: 729: 726: 725: 721: 711: 710: 706: 666: 661: 660: 656: 647: 646: 642: 600: 599: 595: 586: 584: 576: 575: 571: 566: 542: 533: 524: 521: 489:Young's modulus 447: 438: 422: 413: 377: 333: 325: 316: 304: 295: 267: 259: 227: 219: 206: 201: 176: 130: 102: 97: 77: 39:) is a form of 12: 11: 5: 1144: 1142: 1134: 1133: 1123: 1122: 1117: 1116: 1107: 1075: 1043: 1037:10.1101/001305 1022: 986: 951: 909: 882: 850: 818: 786: 751: 719: 704: 654: 640: 593: 568: 567: 565: 562: 561: 560: 554: 549: 540: 538:. Soft Matter. 531: 520: 517: 516: 515: 509: 500: 482: 479:Contact Inking 476: 470: 464: 446: 443: 437: 434: 421: 420:Patterning DNA 418: 412: 409: 397:immunoglobulin 376: 373: 337:micromachining 332: 331:Micromachining 329: 324: 321: 315: 312: 303: 300: 294: 291: 266: 263: 258: 255: 254: 253: 250: 247: 244: 241: 234: 226: 223: 218: 215: 205: 204:Direct contact 202: 200: 197: 175: 172: 129: 126: 101: 98: 96: 93: 76: 73: 13: 10: 9: 6: 4: 3: 2: 1143: 1132: 1129: 1128: 1126: 1111: 1108: 1103: 1090: 1079: 1076: 1071: 1058: 1047: 1044: 1038: 1033: 1026: 1023: 1018: 1014: 1010: 1006: 1002: 998: 990: 987: 982: 978: 974: 970: 966: 962: 955: 952: 947: 943: 939: 935: 931: 927: 920: 913: 910: 905: 901: 897: 893: 886: 883: 878: 865: 854: 851: 846: 833: 822: 819: 814: 801: 790: 787: 782: 769: 758: 756: 752: 747: 734: 723: 720: 715: 708: 705: 700: 696: 692: 688: 684: 680: 676: 672: 665: 658: 655: 650: 644: 641: 636: 632: 628: 624: 620: 616: 612: 608: 604: 597: 594: 583: 579: 573: 570: 563: 558: 555: 553: 550: 546: 541: 537: 532: 528: 523: 522: 518: 513: 510: 507: 504: 501: 498: 494: 490: 486: 483: 480: 477: 474: 471: 468: 465: 462: 459: 458:piezoelectric 455: 452: 451: 450: 444: 442: 435: 433: 431: 427: 419: 417: 410: 408: 406: 402: 398: 394: 390: 386: 382: 374: 372: 370: 365: 360: 358: 354: 350: 346: 342: 338: 330: 328: 322: 320: 313: 311: 307: 301: 299: 292: 290: 288: 284: 279: 271: 264: 262: 257:Disadvantages 256: 251: 248: 245: 242: 239: 235: 232: 231: 230: 224: 222: 216: 214: 212: 211:carbon chains 203: 198: 196: 194: 189: 185: 181: 173: 171: 168: 165: 161: 157: 153: 149: 145: 142: 137: 135: 127: 125: 123: 119: 115: 111: 107: 99: 94: 92: 90: 86: 82: 74: 72: 70: 66: 62: 58: 54: 50: 46: 42: 38: 34: 26: 18: 1110: 1098:|title= 1078: 1066:|title= 1046: 1025: 1000: 996: 989: 964: 960: 954: 929: 925: 912: 895: 885: 873:|title= 853: 841:|title= 821: 809:|title= 789: 777:|title= 742:|title= 722: 713: 707: 674: 670: 657: 643: 610: 606: 596: 585:. Retrieved 581: 572: 544: 535: 526: 511: 502: 484: 478: 472: 466: 453: 448: 439: 423: 414: 378: 361: 334: 326: 323:Applications 317: 314:Ink mobility 310:in ethanol. 308: 305: 296: 283:aspect ratio 280: 276: 260: 228: 220: 207: 195:is created. 177: 169: 158:made from a 148:curing agent 138: 131: 103: 78: 69:cell biology 36: 32: 31: 613:(1–2): 34. 430:homogeneous 405:polystyrene 369:anisotropic 364:wet etching 347:. However, 341:alkanethiol 184:hydrophobic 152:hydrosilane 114:Photoresist 81:lithography 587:2021-08-21 493:elasticity 393:Polylysine 385:biosensors 225:Advantages 134:petri dish 1089:cite book 1057:cite book 864:cite book 832:cite book 800:cite book 768:cite book 733:cite book 635:0079-6816 564:Footnotes 497:composite 357:palladium 238:cleanroom 193:reservoir 144:elastomer 118:photomask 95:Procedure 53:substrate 1125:Category 1017:23606620 981:17577910 946:16342970 926:Langmuir 699:52939177 691:30296105 671:Langmuir 461:actuator 381:proteins 287:buckling 188:diffused 160:platinum 156:catalyst 141:silicone 122:UV light 1032:bioRxiv 615:Bibcode 401:enzymes 164:polymer 110:silicon 75:History 1034:  1015:  979:  944:  697:  689:  633:  355:, and 353:copper 349:silver 997:Small 922:(PDF) 695:S2CID 667:(PDF) 180:thiol 79:Both 1102:help 1070:help 1013:PMID 977:PMID 942:PMID 877:help 845:help 813:help 781:help 746:help 687:PMID 631:ISSN 495:. 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Index

Creating the PDMS Master
Inking and Contact
soft lithography
polydimethylsiloxane (PDMS) stamp
self-assembled monolayers
substrate
nanotransfer printing
microelectronics
surface chemistry
cell biology
lithography
George M. Whitesides
Harvard University
photolithography
silicon
Photoresist
photomask
UV light
petri dish
silicone
elastomer
curing agent
hydrosilane
catalyst
platinum
polymer
thiol
hydrophobic
diffused
reservoir

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