Knowledge (XXG)

Exhaust heat recovery system

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Heat Recovery (EGHR) system to accelerate coolant heat up time. This gives faster heat up of the engine coolant which in turn heats up the engine faster. Less fuel is used giving reduced emissions. This will also quicken cabin heating warm up for passenger comfort and window defrosting. For hybrid
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WildFire Heat Recovery System (WFHRS) is under development and utilizes wasted heat from both coolant and exhaust. This system mechanically adds power back to the drive-line, utilizing a Rankine engine as the energy conversion method. The WFHRS is designed for a variety of different applications,
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also develops a module based on a Rankine Cycle to improve overall efficiency of hybrid vehicles, by recovering the heat of the engine and turning it into electricity for the battery pack. In the US highway cycle, the Rankine cycle system regenerated three times as much energy as the vehicle's
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systems vaporize pressurised water using a steam generator located in the exhaust pipe. As a result of the heating by exhaust gases, the fluid is turned into steam. The steam then drives the expander of the Rankine engine, either a turbine or pistons. This expander can be directly tied to the
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applications, it also can warm the battery pack. The cooling system is connected to a heat exchanger placed in the exhaust gas transferring the thermal energy from the exhaust gas to the cooling system. When the engine is warmed up the exhaust gas is diverted to a by-pass pipe.
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studies a Rankine system for long distance vehicles that could lead to 10% fuel savings. The goal is to produce enough energy to feed the components and electronic auxiliaries with electricity and reduce the fuel consumption by reducing the load on the alternator.
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both fixed and variable RPM, aftermarket and OEM applications, but generally geared toward larger equipment such as large on-highway trucks, diesel generators, large buses and motor-homes, marine vessels, medium duty trucks, etc.
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emissions, exhaust heat recovery sounds like one of the most efficient ways to recover a free energy, since heat is generated in many ways by the engine. Numerous companies develop systems based upon a Rankine Cycle:
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from light-duty vehicle engines in a steam power cycle could deliver fuel economy advantages of 6.3% – 31.7%, depending upon drive cycle, and that high efficiencies can be achieved at practical operating pressures.
273:, reliability, and costs are necessary parts of Formula 1 manufacturers’ strategies. Automobile sport is also a good place to trial and assess technologies that, once made reliable, and with costs reduced by 532: 217:
The German consortium unites the majority of internal combustion engine manufacturers across the world. Two task forces are currently studying exhaust heat recovery systems on passenger cars.
277:, can be adapted to private cars. Formula 1 constructors produced one of the first exhaust heat recovery systems, and nowadays these devices are essential parts of embedded technologies on 486: 201:
is specialized in designing and manufacturing exhaust heat recovery systems based on Rankine Cycles. The system EVE, Energy Via Exhaust, leads to fuel savings from 5 up to 15%.
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effects) is also an option to recover heat from the exhaust pipe, but has not been put to practical use in modern cars.
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The German company has been one of the first major to study exhaust heat recovery with a Rankine system called
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engine is around 35%, which means that 65% of the energy released from the fuel is lost as heat. High speed
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Facing the new American, European, Japanese or Chinese regulation, more and more stringent concerning CO
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IFPEN, Enogia and Alstom are developing a system called Trenergy dedicated to improve train
169: 299:"Study: Steam Hybrids Using Waste Heat Recovery Could Reduce Fuel Consumption Up To 31.7%" 254: 226: 127: 123: 119: 101:
UK researchers at Loughborough University and the University of Sussex concluded that
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engines fare better with around 45% peak efficiency, but are still far from the
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Exhaust Heat Recovery on internal combustion engines with Rankine Cycle Systems
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While technological improvements have greatly reduced the fuel consumption of
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Hounsham, Sandra; Stobart, Richard; Cooke, Adam; Childs, Peter (2008-04-14).
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into electric energy for batteries or mechanical energy reintroduced on the
403:"2016 Chevrolet Malibu Hybrid Exhaust Gas Heat Recovery: Feature Spotlight" 325: 198: 360: 185: 18: 511: 209:
Barber-Nichols Inc. develops Rankine technologies for vehicles.
357:"Temperatures rise in BMW's work to recover engine waste heat" 225:
Renault Trucks: As a part of the All For Fuel Eco Initiative,
485:. Michelinchallengebibendum.com. 2012-12-06. Archived from 67:, with 55% of the fuel energy content rejected as heat. 535:. Ifpenergiesnouvelles.com. 2013-03-19. Archived from 483:"Welcome on the Michelin Challenge Bibendum website" 313: 94:crankshaft of the thermal engine or linked to an 462:"Renault Trucks Corporate : Press releases" 405:By Aaron Brzozowski, GM Authority, April 2, 2015 43:Thermal losses of an internal combustion engine 23:Exhaust Heat Recovery Unit in Toyota Prius PHV 8: 464:. Corporate.renault-trucks.com. 2011-02-09 290: 234:WildFire Heat Recovery System (WFHRS) 7: 510:. doublearroweng.com. Archived from 316:Energy Recovery Systems for Engines 416:"EVE - Energy Via Exhaust - Exoès" 71:Exhaust heat recovery technologies 14: 301:. Green Car Congress. 2008-04-28 110:Thermoelectric generators (TEG) 265:Fuel efficiency, reduction of 261:Exhaust heat recovery in sport 65:maximum theoretical efficiency 1: 189:regenerative braking system. 29:exhaust heat recovery system 418:. Exoes.com. Archived from 355:Stuart Birch (2012-02-03). 49:internal combustion engines 31:turns waste heat energy in 590: 79: 359:. Sae.org. Archived from 320:(Technical report). SAE. 240:Double Arrow Engineerings 116:thermoelectric generators 98:to generate electricity. 441:"Organic Rankine Cycles" 275:experience in production 574:Automotive technologies 170:Chevrolet Malibu Hybrid 24: 114:A second technology, 86:organic Rankine cycle 22: 16:Automotive technology 326:10.4271/2008-01-0309 569:Vehicle technology 383:"BMW TurboSteamer" 197:A French company, 53:thermal efficiency 25: 581: 548: 547: 545: 544: 529: 523: 522: 520: 519: 504: 498: 497: 495: 494: 489:on June 25, 2013 479: 473: 472: 470: 469: 458: 452: 451: 449: 448: 443:. Barber Nichols 437: 431: 430: 428: 427: 412: 406: 400: 394: 393: 391: 390: 378: 372: 371: 369: 368: 352: 346: 345: 319: 309: 307: 306: 295: 172:car features an 589: 588: 584: 583: 582: 580: 579: 578: 564:Energy recovery 554: 553: 552: 551: 542: 540: 531: 530: 526: 517: 515: 506: 505: 501: 492: 490: 481: 480: 476: 467: 465: 460: 459: 455: 446: 444: 439: 438: 434: 425: 423: 414: 413: 409: 401: 397: 388: 386: 380: 379: 375: 366: 364: 354: 353: 349: 344:. 2008-01-0309. 311: 304: 302: 297: 296: 292: 287: 270: 263: 255:fuel efficiency 251: 236: 223: 215: 207: 195: 183: 166: 154: 146: 141: 136: 112: 88: 80:Main articles: 78: 73: 45: 17: 12: 11: 5: 587: 585: 577: 576: 571: 566: 556: 555: 550: 549: 524: 499: 474: 453: 432: 407: 395: 373: 347: 289: 288: 286: 283: 268: 262: 259: 250: 247: 235: 232: 227:Renault Trucks 222: 219: 214: 211: 206: 205:Barber Nichols 203: 194: 191: 182: 179: 165: 164:Chevrolet EGHR 162: 153: 150: 144: 140: 139:Passenger cars 137: 135: 132: 111: 108: 77: 74: 72: 69: 55:of a 4-stroke 44: 41: 15: 13: 10: 9: 6: 4: 3: 2: 586: 575: 572: 570: 567: 565: 562: 561: 559: 539:on 2013-10-14 538: 534: 528: 525: 514:on 2016-08-19 513: 509: 503: 500: 488: 484: 478: 475: 463: 457: 454: 442: 436: 433: 422:on 2017-04-29 421: 417: 411: 408: 404: 399: 396: 385:. Paultan.org 384: 377: 374: 363:on 2013-10-14 362: 358: 351: 348: 343: 339: 335: 331: 327: 323: 318: 317: 300: 294: 291: 284: 282: 280: 276: 272: 260: 258: 256: 248: 246: 243: 241: 233: 231: 228: 220: 218: 212: 210: 204: 202: 200: 192: 190: 187: 180: 178: 175: 171: 163: 161: 159: 151: 149: 138: 133: 131: 129: 125: 121: 117: 109: 107: 104: 99: 97: 92: 91:Rankine cycle 87: 83: 82:Rankine cycle 75: 70: 68: 66: 62: 58: 54: 50: 42: 40: 38: 34: 33:exhaust gases 30: 21: 541:. Retrieved 537:the original 527: 516:. Retrieved 512:the original 502: 491:. Retrieved 487:the original 477: 466:. Retrieved 456: 445:. Retrieved 435: 424:. Retrieved 420:the original 410: 398: 387:. Retrieved 376: 365:. Retrieved 361:the original 350: 315: 303:. Retrieved 293: 264: 252: 238: 237: 224: 216: 208: 196: 184: 167: 158:Turbosteamer 155: 142: 113: 100: 89: 61:Diesel cycle 46: 28: 26: 381:Tan, Paul. 174:Exhaust gas 51:, the peak 558:Categories 543:2013-10-12 518:2016-06-04 493:2013-10-12 468:2013-10-12 447:2013-10-12 426:2013-10-12 389:2013-10-12 367:2013-10-12 305:2023-12-31 285:References 103:waste heat 96:alternator 57:Otto cycle 37:crankshaft 342:0148-7191 334:2688-3627 310:, citing 271:emissions 168:The 2016 508:"WFHRS" 128:Thomson 124:Peltier 120:Seebeck 76:Rankine 340:  332:  249:Trains 221:Trucks 330:eISSN 199:Exoès 193:Exoès 186:Honda 181:Honda 338:ISSN 84:and 322:doi 213:FVV 152:BMW 126:-, 122:-, 27:An 560:: 336:. 328:. 279:F1 267:CO 257:. 160:. 546:. 521:. 496:. 471:. 450:. 429:. 392:. 370:. 324:: 308:. 269:2 242:' 145:2 118:(

Index


exhaust gases
crankshaft
internal combustion engines
thermal efficiency
Otto cycle
Diesel cycle
maximum theoretical efficiency
Rankine cycle
organic Rankine cycle
Rankine cycle
alternator
waste heat
thermoelectric generators
Seebeck
Peltier
Thomson
Turbosteamer
Chevrolet Malibu Hybrid
Exhaust gas
Honda
Exoès
Renault Trucks
Double Arrow Engineerings
fuel efficiency
CO2 emissions
experience in production
F1
"Study: Steam Hybrids Using Waste Heat Recovery Could Reduce Fuel Consumption Up To 31.7%"
Energy Recovery Systems for Engines

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