Knowledge (XXG)

Roll-to-roll processing

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The roll-to-roll processing has been used in the manufacture of electrochemical devices such as batteries, supercapacitors, fuel cells, and water electrolyzers. Here, the roll-to-roll processing is utilized for electrode manufacturing and is the key to reducing manufacturing cost through stable
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Yeo, Junyeob; Kim, Geonwoong; Hong, Sukjoon; Kim, Min Su; Kim, Daewon; Lee, Jinhwan; Lee, Ha Beom; Kwon, Jinhyeong; Suh, Young Duk; Kang, Hyun Wook; Sung, Hyung Jin; Choi, Jun-Ho; Hong, Won-Hwa; Ko, Jang Myoun; Lee, Seung-Hyun (2014-01-15).
165:, or performing other processes starting with a roll of a flexible material and re-reeling after the process to create an output roll. These processes, and others such as sheeting, can be grouped together under the general term 235:
Inorganic LED - Flexible LED is commonly made into 25, 50, 100 m, or even longer strips using a roll-to-roll process. A long neon LED tube is using such a long flexible strip and encapsulated with PVC or silicone diffusing
535:, Biswas, Kaushik; III, David Lee Wood & Grady, Kelsey M. et al., "Roll-to-roll slot die coating method to create interleaving multi-layered films with chemical slurry coatings", issued 2022-09-20 392:
Goswami, Debkalpa; Munera, Juan C.; Pal, Aniket; Sadri, Behnam; Scarpetti, Caio Lui P. G.; Martinez, Ramses V. (2018-05-18). "Roll-to-Roll Nanoforming of Metals Using Laser-Induced Superplasticity".
222:) silicon manufacturing. Other applications could arise which take advantage of the flexible nature of the substrates, such as electronics embedded into clothing, large-area flexible displays, and 363: 554:"Flexible supercapacitor fabrication by room temperature rapid laser processing of roll-to-roll printed metal nanoparticle ink for wearable electronics application" 195:
onto these large substrates, which can be up to a few metres wide and 50 km (31 mi) long. Some of the devices can be patterned directly, much like an
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Steenberg, Thomas; Hjuler, Hans Aage; Terkelsen, Carina; Sánchez, María T. R.; Cleemann, Lars N.; Krebs, Frederik C. (2012-03-01).
76: 171:. When the rolls of material have been coated, laminated or printed they can be subsequently slit to their finished size on a 844: 54: 83: 299:
production of electrodes on various film substrates such as metal foils, membranes, diffusion media, and separators.
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Roll-to-roll processing of large-area electronic devices reduces manufacturing cost. Most notable would be
343: 328: 161:, or flexible glass. In other fields predating this use, it can refer to any process of applying coating, 162: 654:
Mauger, Scott A.; Neyerlin, K. C.; Yang-Neyerlin, Ami C.; More, Karren L.; Ulsh, Michael (2018-09-11).
656:"Gravure Coating for Roll-to-Roll Manufacturing of Proton-Exchange-Membrane Fuel Cell Catalyst Layers" 553: 716: 565: 401: 333: 249: 188: 90: 608: 338: 318: 313: 239:
Organic LED (OLED) - OLED for foldable phone screen is adopting roll-to-roll processing technology.
762:"Economies of scale in battery cell manufacturing: The impact of material and process innovations" 791: 742: 685: 636: 589: 184: 655: 783: 734: 677: 628: 581: 487: 425: 417: 308: 286: 821: 773: 724: 667: 620: 573: 456: 409: 253: 223: 204: 158: 154: 703:
Park, Janghoon; Kang, Zhenye; Bender, Guido; Ulsh, Michael; Mauger, Scott A. (2020-12-15).
720: 705:"Roll-to-roll production of catalyst coated membranes for low-temperature electrolyzers" 569: 405: 196: 17: 864: 795: 746: 689: 444: 200: 640: 593: 532: 778: 761: 729: 704: 577: 464: 460: 364:"Digital roll-to-roll web processing revolutionizes printed electronic production" 413: 32: 813: 211: 167: 787: 738: 681: 632: 585: 421: 272: 429: 248:
A crucial issue for a roll-to-roll thin-film cell production system is the
672: 624: 609:"Roll-to-roll coated PBI membranes for high temperature PEM fuel cells" 323: 192: 172: 129: 265: 128: 260:
very high frequency plasma-enhanced chemical vapour deposition (
445:"Roll-to-roll sputter deposition on flexible glass substrates" 261: 26: 153:, is the process of creating electronic devices on a roll of 760:
Mauler, Lukas; Duffner, Fabian; Leker, Jens (2021-03-15).
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Tamagaki, Hiroshi; Ikari, Yoshimitu; Ohba, Naoki (2014).
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layer, and this can be tackled using four approaches:
57:. Unsourced material may be challenged and removed. 484:Flexible Electronics: Materials and Applications 478:Wong, William S.; Salleo, Alberto, eds. (2009). 480:"Fabrication on Web by Roll-to-Roll Processing" 203:, however, the devices must be patterned using 133:A typical industrial roll-to-roll process line. 845: 8: 852: 838: 777: 728: 671: 117:Learn how and when to remove this message 355: 820:This engineering-related article is a 660:Journal of the Electrochemical Society 486:. New York, NY: Springer. p. 19. 7: 810: 808: 387: 385: 137:In the field of electronic devices, 55:adding citations to reliable sources 824:. You can help Knowledge (XXG) by 613:Energy & Environmental Science 25: 812: 31: 449:Surface and Coatings Technology 42:needs additional citations for 779:10.1016/j.apenergy.2021.116499 730:10.1016/j.jpowsour.2020.228819 578:10.1016/j.jpowsour.2013.08.012 461:10.1016/j.surfcoat.2013.10.056 1: 414:10.1021/acs.nanolett.8b00714 897: 807: 294:In electrochemical devices 280:chemical vapour deposition 230:LED (Light Emitting Diode) 871:Electronics manufacturing 224:roll-up portable displays 191:and other devices can be 66:"Roll-to-roll processing" 709:Journal of Power Sources 558:Journal of Power Sources 199:deposits ink. For most 147:reel-to-reel processing 139:roll-to-roll processing 344:Tape automated bonding 329:Rolling (metalworking) 134: 18:Large-area electronics 289:in an in-line process 189:thin-film transistors 179:In electronic devices 132: 673:10.1149/2.0091813jes 508:"PV projects in FP6" 334:Thin film solar cell 51:improve this article 721:2020JPS...47928819P 570:2014JPS...246..562Y 406:2018NanoL..18.3616G 368:Control Engineering 319:Printed electronics 314:Low cost solar cell 625:10.1039/C2EE02936G 287:ultrasonic nozzles 135: 881:Engineering stubs 833: 832: 339:Web manufacturing 309:Amorphous silicon 127: 126: 119: 101: 16:(Redirected from 888: 854: 847: 840: 816: 809: 800: 799: 781: 757: 751: 750: 732: 700: 694: 693: 675: 651: 645: 644: 619:(3): 6076–6080. 604: 598: 597: 548: 542: 541: 540: 536: 529: 523: 522: 520: 519: 514:on June 18, 2006 510:. Archived from 504: 498: 497: 475: 469: 468: 440: 434: 433: 400:(6): 3616–3622. 389: 380: 379: 377: 375: 370:. March 12, 2013 360: 254:microcrystalline 205:photolithography 155:flexible plastic 141:, also known as 122: 115: 111: 108: 102: 100: 59: 35: 27: 21: 896: 895: 891: 890: 889: 887: 886: 885: 861: 860: 859: 858: 805: 803: 759: 758: 754: 702: 701: 697: 653: 652: 648: 606: 605: 601: 550: 549: 545: 538: 531: 530: 526: 517: 515: 506: 505: 501: 494: 477: 476: 472: 442: 441: 437: 391: 390: 383: 373: 371: 362: 361: 357: 353: 305: 296: 246: 244:Thin-film cells 232: 220:polycrystalline 181: 123: 112: 106: 103: 60: 58: 48: 36: 23: 22: 15: 12: 11: 5: 894: 892: 884: 883: 878: 876:Semiconductors 873: 863: 862: 857: 856: 849: 842: 834: 831: 830: 817: 802: 801: 766:Applied Energy 752: 695: 646: 599: 543: 524: 499: 493:978-0387743639 492: 470: 435: 381: 354: 352: 349: 348: 347: 341: 336: 331: 326: 321: 316: 311: 304: 301: 295: 292: 291: 290: 283: 282:(hot-wire CVD) 276: 269: 245: 242: 241: 240: 237: 236:encapsulation. 231: 228: 201:semiconductors 197:inkjet printer 180: 177: 143:web processing 125: 124: 39: 37: 30: 24: 14: 13: 10: 9: 6: 4: 3: 2: 893: 882: 879: 877: 874: 872: 869: 868: 866: 855: 850: 848: 843: 841: 836: 835: 829: 827: 823: 818: 815: 811: 806: 797: 793: 789: 785: 780: 775: 771: 767: 763: 756: 753: 748: 744: 740: 736: 731: 726: 722: 718: 714: 710: 706: 699: 696: 691: 687: 683: 679: 674: 669: 666:(11): F1012. 665: 661: 657: 650: 647: 642: 638: 634: 630: 626: 622: 618: 614: 610: 603: 600: 595: 591: 587: 583: 579: 575: 571: 567: 563: 559: 555: 547: 544: 534: 528: 525: 513: 509: 503: 500: 495: 489: 485: 481: 474: 471: 466: 462: 458: 454: 450: 446: 439: 436: 431: 427: 423: 419: 415: 411: 407: 403: 399: 395: 388: 386: 382: 369: 365: 359: 356: 350: 345: 342: 340: 337: 335: 332: 330: 327: 325: 324:Roll slitting 322: 320: 317: 315: 312: 310: 307: 306: 302: 300: 293: 288: 284: 281: 277: 274: 270: 267: 263: 259: 258: 257: 255: 251: 243: 238: 234: 233: 229: 227: 225: 221: 217: 213: 208: 206: 202: 198: 194: 190: 186: 178: 176: 174: 170: 169: 164: 160: 156: 152: 148: 144: 140: 131: 121: 118: 110: 99: 96: 92: 89: 85: 82: 78: 75: 71: 68: –  67: 63: 62:Find sources: 56: 52: 46: 45: 40:This article 38: 34: 29: 28: 19: 826:expanding it 819: 804: 769: 765: 755: 712: 708: 698: 663: 659: 649: 616: 612: 602: 561: 557: 546: 533:US11446915B2 527: 516:. 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Index

Large-area electronics

verification
improve this article
adding citations to reliable sources
"Roll-to-roll processing"
news
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scholar
JSTOR
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flexible plastic
foil
printing
converting
slitter
circuits
thin-film transistors
patterned
inkjet printer
semiconductors
photolithography
solar cells
mono-
polycrystalline
roll-up portable displays
deposition
microcrystalline

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