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Fluidized bed

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212:(CFB), where gases are at a higher velocity sufficient to suspend the particle bed, due to a larger kinetic energy of the fluid. As such the surface of the bed is less smooth and larger particles can be entrained from the bed than for stationary beds. Entrained particles are recirculated via an external loop back into the reactor bed. Depending on the process, the particles may be classified by a cyclone separator and separated from or returned to the bed, based upon particle cut size. 39: 258: 248:(NFB): For this case, the ratio between the tube and the grain diameters is equal or less than around 10. The dynamics of the bed is then different from the other types of fluidized beds because of strong confinement effects, and the presence of granular plugs, consisting of regions with high concentrations in solids alternating with low solids concentrations, is common. 274:. In order to transition from a packed bed to a fluidised condition, the gas velocity is continually raised. For a free-standing bed there will exist a point, known as the minimum or incipient fluidisation point, whereby the bed's mass is suspended directly by the flow of the fluid stream. The corresponding fluid velocity, known as the "minimum fluidisation velocity", 117:. This behavior in fluidised combustion beds enables good thermal transport inside the system and good heat transfer between the bed and its container. Similarly to the good heat transfer, which enables thermal uniformity analogous to that of a well mixed gas, the bed can have a significant heat-capacity whilst maintaining a homogeneous temperature field. 1059: 824:
The particles in this region are above 600 μm and typically have high particle densities. Fluidisation of this group requires very high fluid energies and is typically associated with high levels of abrasion. Drying grains and peas, roasting coffee beans, gasifying coals, and some roasting metal
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Typically, pressurized gas or liquid enters the fluidised bed vessel through numerous holes via a plate known as a distributor plate, located at the bottom of the fluidised bed. The fluid flows upward through the bed, causing the solid particles to be suspended. If the inlet fluid is disabled, the
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A fluidized bed consists of fluid-solid mixture that exhibits fluid-like properties. As such, the upper surface of the bed is relatively horizontal, which is analogous to hydrostatic behavior. The bed can be considered to be a heterogeneous mixture of fluid and solid that can be represented by a
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For this group the particle size is between 20 and 100 μm, and the particle density is typically less than 1.4g/cm. Prior to the initiation of a bubbling bed phase, beds from these particles will expand by a factor of 2 to 3 at incipient fluidisation, due to a decreased bulk density. Most
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Fluidized beds are also used for efficient bulk drying of materials. Fluidized bed technology in dryers increases efficiency by allowing for the entire surface of the drying material to be suspended and therefore exposed to the air. This process can also be combined with heating or cooling, if
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In 1973, Professor D. Geldart proposed the grouping of powders in to four so-called "Geldart Groups". The groups are defined by their locations on a diagram of solid-fluid density difference and particle size. Design methods for fluidised beds can be tailored based upon the particle's Geldart
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Fluidized beds are used as a technical process which has the ability to promote high levels of contact between gases and solids. In a fluidised bed a characteristic set of basic properties can be utilised, indispensable to modern process and chemical engineering, these properties include:
183:) in the late 1940s. During this time theoretical and experimental research improved the design of the fluidised bed. In the 1960s VAW-Lippewerk in Lünen, Germany implemented the first industrial bed for the combustion of coal and later for the calcination of aluminium hydroxide. 110:. As the "density", (actually the solid volume fraction of the suspension), of the bed can be altered by changing the fluid fraction, objects with different densities comparative to the bed can, by altering either the fluid or solid fraction, be caused to sink or float. 817:
This group contains extremely fine and consequently the most cohesive particles. With a size of 20 to 30 μm, these particles fluidise under very difficult to achieve conditions, and may require the application of an external force, such as mechanical agitation.
62:. The usual way to achieve a fluidized bed is to pump pressurized fluid into the particles. The resulting medium then has many properties and characteristics of normal fluids, such as the ability to free-flow under gravity, or to be pumped using fluid technologies. 834:
bed may settle, pack onto the plate or trickle down through the plate. Many industrial beds use a sparger distributor instead of a distributor plate. The fluid is then distributed through a series of perforated tubes.
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At the base of the vessel the apparent pressure drop multiplied by the cross-section area of the bed can be equated to the force of the weight of the solid particles (less the buoyancy of the solid in the fluid).
204:(also called Aggregative fluidized bed), the velocities of the fluid is high, thus forming of two separate phases – continuous phase (dense or emulsion phase) and a discontinuous phase (lean or bubble phase). 105:
Furthermore, an object with a higher density than the bed will sink, whereas an object with a lower density than the bed will float, thus the bed can be considered to exhibit the fluid behavior expected of
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Chaudhari, Mitesh C., "Effect of Liquid-Solid Contact on Thermal Cracking of Heavy Hydrocarbons in a Mechanically Fluidised Reactor" (2012). Electronic Thesis and Dissertation Repository. Paper 1009.
236:(AFB): A large nozzle at the center of a bubble bed introduces gas as high velocity achieving the rapid mixing zone above the surrounding bed comparable to that found in the external loop of a CFB. 228:(FR): At velocities higher than CFB, particles approach the velocity of the gas. Slip velocity between gas and solid is significantly reduced at the cost of less homogeneous heat distribution. 926: 155:. The fluid used in Fluidized beds may also contain a fluid of catalytic type; that's why it is also used to catalyse the chemical reaction and also to improve the rate of reaction. 656: 598: 341: 381: 714: 685: 302: 765: 627: 198:
is the classical approach where the gas at low velocities is used and fluidization of the solids is relatively stationary, with some fine particles being entrained.
242:(MFR): A mechanical stirrer is used to mobilize particles and achieve properties similar to that a well-mixed fluidized bed. It does not require fluidization gas. 787: 736: 392: 343:), the bed material will be suspended by the gas-stream and further increases in the velocity will have a reduced effect on the pressure, owing to sufficient 811:
The particle size lies between 40 and 500 μm and the particle density between 1.4-4g/cm. Bubbling typically forms directly at incipient fluidisation.
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Peng, Z.; Moghtaderi, B.; Doroodchi, E. (2017), "A simple model for predicting solid concentration distribution in binary-solid liquid fluidized beds",
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In fluidised beds, the contact of the solid particles with the fluidisation medium (a gas or a liquid) is greatly enhanced when compared to
927:"Wang, JK, 2003. Conceptual design of a microalgae-based recirculating oyster and shrimp system. Aquacultural Engineering 28, 37-46" 1366: 658:
is the bed voidage, i.e. the fraction of the bed volume that is occupied by the voids (the fluid spaces between the particles)
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When the packed bed has a fluid passed over it, the pressure drop of the fluid is approximately proportional to the fluid's
147:. These Fluidized bed tunnels are typically used on small food products like peas, shrimp or sliced vegetables, and may use 220:
are similar to stationary beds, but add a mechanical vibration to further excite the particles for increased entrainment.
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particulate substance (usually present in a holding vessel) is under the right conditions so that it behaves like a
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Taking an example from the food processing industry: Fluidized beds are used to accelerate freezing in some
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Grace, John R.; Leckner, Bo; Zhu, Jesse; Cheng, Yi (2008), "Fluidised Beds", in Clayton T. Crow (ed.),
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Cúñez, F. D.; Franklin, E. M. (2019). "Plug regime in water fluidized beds in very narrow tubes".
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In 1922, Fritz Winkler made the first industrial application of fluidization in a reactor for a
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ores are such solids, and they are usually processed in shallow beds or in the spouting mode.
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for the production of shellfish in integrated multi-trophic aquaculture systems.
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Extremely high surface area contact between fluid and solid per unit bed volume
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High relative velocities between the fluid and the dispersed solid phase.
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Bed types can be coarsely classified by their flow behavior, including:
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Oldest power station utilizing circular fluidized bed technology, in
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process. In 1942, the first circulating fluid bed was built for
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onto solid items. This technique is also becoming more common in
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necessary, according to the specifications of the application.
864:– Application of fluidized beds to reactive chemical processes 1200:
Cúñez, Fernando David; Franklin, Erick M. (2020-08-01).
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Cúñez, Fernando David; Franklin, Erick M. (March 2020).
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Frequent particle-particle and particle-wall collisions.
69:. Fluidized beds are used for several purposes, such as 1202:"Crystallization and jamming in narrow fluidized beds" 846:– A method of separating gases and particulate matter 775: 746: 724: 695: 666: 637: 608: 576: 395: 353: 313: 280: 136:
High levels of intermixing of the particulate phase.
1279:, Midland Information Technology & Publishing, 1342:US DOE Fluidized Bed Technology – Overview website 958: 781: 759: 730: 708: 679: 650: 621: 592: 558: 375: 335: 296: 1306:Geldart, D. (1973). "Types of gas fluidisation". 145:individually quick frozen (IQF) tunnel freezers 1000:Office of Communications (November 3, 1998), 858:– Application of fluidized beds to combustion 8: 1268:Holdich, Richard Graham (November 1, 2002), 1003:The Fluid Bed Reactor:Baton Rouge, Louisiana 347:of the gas flow. Thus the pressure drop for 54:is a physical phenomenon that occurs when a 1263: 1261: 805:powder-catalyzed beds utilize this group. 307:Beyond the minimum fluidisation velocity ( 1217: 1168: 1111: 774: 751: 745: 723: 700: 694: 687:is the apparent density of bed particles 671: 665: 642: 636: 613: 607: 584: 575: 547: 538: 529: 516: 495: 486: 464: 451: 435: 416: 403: 394: 364: 352: 324: 312: 285: 279: 1027:Grace; Leckner; Zhu; Cheng, p. 5:75 37: 892: 852:– Principles and theory of fluidization 789:is the cross-sectional area of the bed 767:is the total mass of solids in the bed 716:is the density of the fluidising fluid 196:Stationary or Particulate fluidized bed 1041: 1030: 19:For other topics on fluidization, see 7: 1277:Fundamentals of Particle Technology 876:– Other Engineering unit operations 738:is the acceleration due to gravity 65:The resulting phenomenon is called 577: 396: 14: 1337:Video: Liquid-Solid Fluidized Bed 882:– Dual fluidized bed application 153:vapor-compression refrigeration 553: 535: 509: 506: 503: 479: 470: 444: 441: 422: 240:Mechanically Fluidized Reactor 1: 1087:http://ir.lib.uwo.ca/etd/1009 651:{\displaystyle \epsilon _{w}} 1320:10.1016/0032-5910(73)80037-3 1179:10.1016/j.powtec.2019.09.089 1130:10.1016/j.powtec.2019.01.009 593:{\displaystyle \Delta p_{w}} 336:{\displaystyle u\geq u_{mf}} 261:A diagram of a fluidized bed 1009:, American Chemical Society 965:, CRC Press, p. 5:71, 880:Chemical looping combustion 376:{\displaystyle u>u_{mf}} 1388: 868:Fluidized bed concentrator 225:Transport or flash reactor 209:Circulating fluidized beds 29:Fluidized bed concentrator 18: 1270:"Chapter 7: Fluidisation" 971:10.1201/9781420040470.ch5 709:{\displaystyle \rho _{f}} 680:{\displaystyle \rho _{s}} 600:is the bed pressure drop 961:Multiphase Flow Handbook 856:Fluidized bed combustion 383:is relatively constant. 217:Vibratory fluidized beds 83:fluidized bed combustion 79:fluid catalytic cracking 21:Fluidized bed combustion 1061:Fluidisation technology 1367:Combustion engineering 1347:US DOE NETL Fact Sheet 783: 761: 732: 710: 681: 652: 623: 594: 560: 377: 337: 298: 297:{\displaystyle u_{mf}} 262: 77:), solids separation, 71:fluidized bed reactors 47: 862:Fluidized bed reactor 784: 762: 760:{\displaystyle M_{s}} 733: 711: 682: 653: 624: 622:{\displaystyle H_{w}} 595: 561: 378: 338: 299: 260: 246:Narrow fluidized beds 233:Annular fluidized bed 202:In Bubbling fluidized 108:Archimedes' principle 102:single bulk density. 41: 25:Fluidized bed reactor 773: 744: 722: 693: 664: 635: 606: 574: 393: 351: 311: 278: 272:superficial velocity 1228:2020PhFl...32h3303C 1122:2019arXiv190107351C 844:Cyclonic separation 187:Fluidized bed types 16:Physical phenomenon 1362:Chemical equipment 779: 757: 728: 706: 677: 648: 629:is the bed height 619: 590: 556: 373: 333: 294: 263: 173:catalytic cracking 48: 1308:Powder Technology 1286:978-0-9543881-0-2 1236:10.1063/5.0015410 1206:Physics of Fluids 1157:Powder Technology 1100:Powder Technology 1040:Missing or empty 980:978-1-4200-4047-0 914:10.1002/aic.15420 793:Geldart Groupings 782:{\displaystyle A} 731:{\displaystyle g} 169:coal gasification 75:chemical reactors 1379: 1324: 1323: 1303: 1297: 1296: 1295: 1293: 1274: 1265: 1256: 1255: 1221: 1197: 1191: 1190: 1172: 1148: 1142: 1141: 1115: 1095: 1089: 1083: 1077: 1076: 1075: 1073: 1056: 1050: 1049: 1043: 1038: 1036: 1028: 1024: 1018: 1017: 1016: 1014: 1008: 997: 991: 990: 989: 987: 964: 954: 948: 947: 945: 944: 938: 932:. 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Index

Fluidized bed combustion
Fluidized bed reactor
Fluidized bed concentrator
Fluidisation

Lünen
solid
fluid
fluidization
fluidized bed reactors
chemical reactors
fluid catalytic cracking
fluidized bed combustion
coating
aquaculture
Archimedes' principle
packed beds
individually quick frozen (IQF) tunnel freezers
cryogenic
vapor-compression refrigeration
coal gasification
catalytic cracking
mineral oils
arsenopyrite
Circulating fluidized beds
Vibratory fluidized beds
Transport or flash reactor
Annular fluidized bed

superficial velocity

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